The Torus Z702 Automatic Finished Can Aerosol Can Inspection System has been developed to inspect all the critical dimensions of an aerosol can.
Using state-of-the-art optical measurement technology, critical dimensions on the body or thread and cap areas can be obtained quickly without operator intervention.
Unlike other vision based technologies, a collimated light source combined with a high-resolution camera and lens generate a high-resolution image of the bottle centreline, from which precise form data is collected using Torus’ GaugeXplorer software.
Measurement Features
Technical Specification
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
The Z313 Series Enamel Rater can be specified for conveyor loaded (automatic) or fully line fed (in-line) operation
The Z313 Enamel Rater measures the lacquer integrity of metal cans, with a typical throughput speed of 3 cans per minute.
The system can be specified with Torus’ optional LSM/ISG Recognition Camera Module, ensuring SPC data output is “tagged” with the relevant traceability for effective remedial actions.
Measurement Features
Standard
Measurement Features
Hi-Res (typically for plants running steel cans)
Technical Specification
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
The Z340 Automatic Coating Analyser has been developed to give detailed distribution analysis of the internal lacquer on an aerosol can.
The system utilises state-of-the-art non-contact spectroscopy techniques and is suitable for both aluminium and steel aerosol can inspection.
Measurement Features
Technical Specification
Gauge Features
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
Torus’ TQ-Lab offers customers multiple quality control tests, selectable by customers based on requirements, in one single station. The multi-module concept improves accuracy and repeatability, reduces time and labour costs and saves on floor space in production environments.
The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.
Technical Specification
Measurement Features
Choose from between 2 and 4 measurement modules to customise your TQ Lab:
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
Choose from a range of conveyor options, and finally choose your modules (a minimum of a 2 station configuration through to a maximum of 4).
The Z301 Trimmed Can Front End Gauge features fixed top and mid wall probe positions for multi positional radial measurement, with a dedicated caliper to ensure the correct top and mid wall thickness measurement positions every time
The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.
Torus Beverage Can Gauging
Measurement Features
Technical Specification
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
Introducing Torus’ Z704 RemoteXplorer, offering remote visual global support from our head office
Remote support has been available for many years via Torus’ global helpdesk team, but only now can ‘eyes on’ support be offered via a new extension of Torus’ traditional GaugeXplorer software. RemoteXplorer, with the permission of customers, the gauges can now be monitored visually using RemoteXplorer’s newly developed pan and tilt camera system and software package.
How can we help you?
Using Industry standard database platforms, SPCXplorer is suitable for single station application, through to full factory database-centric network installations.Statistical Process Control (SPC) software is essential for manufacturing wide quality monitoring.
Upgrade Existing SPC Software Systems
With our database migration tools and backward compatibility architecture, users of the previous generation Repro2000 statistical process control software can upgrade with minimal disruption to their daily operation.
Designed with the needs of shop-floor data collection in mind, SPCXplorer can be interfaced to a large variety of manual instrumentation via RS232 connectivity, or for more complex gauging systems, can process bespoke ASCII data files via Ethernet.
The Reporting module ensures the data is displayed in the right format for your quality reviews, and with its simple and powerful administration functions, access to the management and configuration areas of the software is password protected for assured security.
Reliable & Professional SPC Software for Industry – SPCXplorer
Statistical Process Control software helps prevent business relative issues before they occur, via the use of data driven quality analysis. This enables you to monitor your production process by utilising visual diagrams such as Control Charts, customers have the ability to create specific control boundaries for all of their process monitoring needs. SPCXplorer detects manufacturing issues before they occur.
Using statistical process control software and knowing how efficient your processes are running, helps give the operators valuable information on whether to instigate or adjust their manufacturing processes or whether to carry on with the current process.
Want to know more about our SPC software? Contact us today.
How can we help you?
GXP software is fundamental to all Torus Measurement Systems gauges, providing smooth reliable gauge operation, including state of the art intuative diagnostic tools, allowing the operators and our TMS support team easy access to the gauge where ever in the world you are.
GXP software has a range of features for your specific industry requirements to help improve productivity & meet quality requirements.
How can we help you?
Torus’ TQ-Lab is a unique, total quality testing station for plastic packaging such as plastic bottles and jars, typically used for soft drinks, health supplements, cosmetics, and domestic cleaning products. Plastics packaging requires precision measurement of aspects such as material thickness, outer body and neck physical dimensions, neck diameter and volume as well as load testing for crushing and pressure. The TQ-Lab can undertake all the necessary tests on both empty and filled plastic containers or preforms in a single system. The multi-module concept improves accuracy and repeatability, reduces time and labour costs and saves on floor space in production environments. Once batches of plastic containers are placed onto the turnaround conveyor, the operator simply selects the relevant program and walks away.
The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.
Technical Specification
Measurement Features
Choose from between 2 and 4 measurement modules to customise your TQ Lab:
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
Choose from a range of conveyor options, and finally choose your modules (a minimum of a 2 station configuration through to a maximum of 4).
The Z313 Enamel Rater measures the lacquer integrity of metal food cans boasting a typical throughput speed of 3 food cans per minute, using our unique static fill, rate and extract philosophy. Read More
The Z313 Enamel Rater measures the lacquer integrity of metal food cans. The gauge can be specified for conveyor loaded (automatic) or fully line fed (in-line) operation. Both systems can be specified with Torus’ optional LSM / ISG recognition camera module for colour spray dot identification, ensuring SPC data output is tagged with the relevant traceability for effective remedial actions.
Torus Food Can Gauging
Measurement Features
Features
Measurement Features: Hi-Res (typically for plants running steel cans)
Features
Technical Specification
Capabilities
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
The Beverage Can Master supplied with your gauge is extremely important for the reliability of your measurement results.
As the original equipment manufacturer Torus Measurement Systems recommends that your Master is re-calibrated annually to continually assess for wear, damage and integrity. This ensures your product quality is never compromised.
Torus are a leading manufacturer in gauging systems for the packaging industry worldwide, with the expertise to understand the functionality and critical features of your master.
Torus Measurement Systems Master Calibration Service offers:
The system utilises state-of-the-art non-contact spectroscopy techniques and is suitable for both aluminium and steel can inspection.
Torus Food Can Gauging
Measurement Features
Feature
Capabilities
The Z340 Automatic Food Can Coating Analyser comes with a Multi-Lane Input Conveyor as standard.
Designed to be integrated into all new and existing Torus gauging systems, unlike, its predecessor, the new Z705 Body Maker Module has an inbuilt turnover option, and can operate universally in conjunction with both Z301 Trimmed Can Inspection and Z302 Finished Can Inspection gauges, offering traceability on both trimmed and finished components within one measurement system.
The Z705 Body Maker Recognition Module operates both single and double-digit Alphaneumeric Code, without any influence from the application of Body Maker underlining, vent holes or spray head traceability markings.
Integrated with Torus’ GaugeXplorer software, the Z705 adds process traceability to components measured within additional gauging modules. With advanced through-put control, the sampling for each Body Maker can be set at a target rate, to ensure an equal distribution of measurement results.
Torus Beverage Can Gauging
Measurement Features
Feature
Technical Specification
Capabilities
A multi-segment illumination source, operates simultaneously with image acquisition, rotating around an optimal search area, collecting multi-image captures throughout the range. Using latest photometric stereo post image control processing technology, a high-quality result against a pre-defined model is identified. The Body Maker Recognition result is then tagged to the component for measurement result traceability, reported in conjunction with measurement data results.
An example of the Body Maker results below:
The gauge features fixed-top and mid-wall probe positions for multi-positional radial measurement, with a dedicated caliper to ensure the correct top and mid-wall thickness measurement position every time.
The Z307 Automatic Axial Load module determines the maximum axial load force that can be applied prior to container failure within a short cycle time.
The Z306 Panel Resistance module provides detailed information about the maximum panel resistance vacuum pressure the can is able to achieve prior to failure.
Torus Food Can Gauging
Measurement Features
Technical Specification
Gauge Features
An additional option is available for component rotation to enable additional radial measurement positions, giving you significantly increased measurement data allowing increased data analysis for instant process control.
Torus Food Can Gauging
Measurement Features
Technical Specification
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
Using state-of-the-art optical measurement technology, critical dimensions on the body or thread and cap areas can be obtained quickly without operator intervention.
Unlike other vision based technologies, a collimated light source combined with a high-resolution camera and lens generate a high-resolution image of the bottle centreline, from which precise form data is collected using Torus’ GaugeXplorer software.
Torus Beverage Can Gauging
Measurement Features
Technical Specification
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.
Torus Food Can Gauging
Measurement Features
Technical Specification
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
The gauge features fixed-top and mid-wall probe positions for multi-positional radial measurement, with a dedicated caliper to ensure the correct top and mid-wall thickness measurement position every time.
Torus Food Can Gauging
Trimmed Can Features
Finished Can Features
Trimmed Can Capabilities
Finished Can Capabilities
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
Torus’ Z345 is the world’s first Automatic Colour Inspection System powered by X-Rite®. Providing true quantitative colour measurement for aluminium and steel beverage cans in an automatic system.
The Z345 is capable of inspecting 202-300 body diameter, straight walled and finished cans with minimal change parts. Cans may be loaded in any orientation, either on to an automatic in-feed conveyor or directly from the production line. A high-resolution colour scan camera reads and ‘unwraps’ the label and aligns it to a master image. The can is then accurately presented to the Ci64 for inspection at pre-defined, user selected locations with unmatched positional repeatability.
Torus Beverage Can Gauging
Measurement Features
Technical Specification
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
The Z302 Finished Can Back End Inspection Gauge features high-precision transducer technology, using dedicated probe contact for accurate, reliable and traceable measurement of your finished cans 24/7.
An additional option is available for component rotation to enable additional radial measurement positions, giving you significantly increased measurement data allowing increased data analysis for instant process control.
Torus Beverage Can Gauging
Measurement Features
Technical Specification
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
Torus Technology Group
Nedge Hill Science Park, Telford, Shropshire, TF33AJ, UK
Registered in England, Number 08664999