Z702 AUTOMATIC FINISHED AEROSOL CAN INSPECTION GAUGE
Z702 AUTOMATIC FINISHED AEROSOL CAN INSPECTION GAUGE

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Z702 AUTOMATIC FINISHED AEROSOL CAN INSPECTION GAUGE

Z702 AUTOMATIC FINISHED AEROSOL CAN INSPECTION GAUGE

The Torus Z702 Automatic Finished Can Aerosol Can Inspection System has been developed to inspect all the critical dimensions of an aerosol can.

Specifications

Using state-of-the-art optical measurement technology, critical dimensions on the body or thread and cap areas can be obtained quickly without operator intervention.

Unlike other vision based technologies, a collimated light source combined with a high-resolution camera and lens generate a high-resolution image of the bottle centreline, from which precise form data is collected using Torus’ GaugeXplorer software.

Measurement Features

  • Optical Features: Includes – Diameters, Heights, Pitch, Depth, Intersections, Angles | Accuracy: +/- 0.030 mm
  • Contact Features: Internal Diameter, Overall Height, Inner Bead Dia, Clinch Height and Bead Flatness/paralism | Accuracy:  +/- 0.030 mm

 

Technical Specification

  • Body Diameter | Typical Range: Ø 35 – Ø 66
  • Can Height | Typical Range: 60 mm – 245 mm
  • Contact (Clinch) Height | Typical Range: 0 mm – 5 mm
  • Internal Neck Diameter | Typical Range: Ø 18 – Ø 32 mm
  • Fast cycle time
  • No operator influence on measurement results
  • Automation translates to greater labour hours available, improving compliance & increasing your ability to scale.
  • Accurate, repeatable and traceable inspection data superior to traditional methods
  • Removing operator bias, giving you complete confidence in your process control.
  • Significantly reduces labour time.
  • Modular concept to cater for future upgrades.

Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

  1. Start with the standard Z702 Automatic 2 Piece Aerosol Inspection Gauge (3)…
  2. … add any of the below optional modules at any time.
  1. Multi Lane Input Conveyor
  2. Z705 Body Maker Recognition Module
  3. Z702 Automatic Aerosol Finished Can Inspection Gauge
  4. Vision Module
  5. Axial Load Module

Torus Recommends

Our Divisions

Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

How can we help you?

    Z313 AUTOMATIC AEROSOL CAN ENAMEL RATING GAUGE

    Z313 AUTOMATIC AEROSOL CAN ENAMEL RATING GAUGE

    The Z313 Series Enamel Rater can be specified for conveyor loaded (automatic) or fully line fed (in-line) operation

    Specifications

    The Z313 Enamel Rater measures the lacquer integrity of metal cans, with a typical throughput speed of 3 cans per minute.

    The system can be specified with Torus’ optional LSM/ISG Recognition Camera Module, ensuring SPC data output is “tagged” with the relevant traceability for effective remedial actions.

    Measurement Features

    Standard

    • Enamel Rating (mA) 0 – 100 mA | Accuracy: +/- 01 mA | R&R: 0.2 mA
    • Enamel Rating (mA) 100 mA + | Accuracy: +/- 0.5 mA | R&R: +\- 1.0 mA

     

    Measurement Features

    Hi-Res (typically for plants running steel cans)

    • Enamel Rating (mA) 0 – 100 mA | Accuracy: +/- 0.02 mA | R&R: 0.02 mA
    • Enamel Rating (mA) 100 mA + | Accuracy: +/- 0.1 mA | R&R: 0.2 mA

     

    Technical Specification

    • Can Materials | Aluminium (Hi-Res for steel)
    • Can Stages | Finished, Straight Walled
    • Can Finished Height Range | Typical Range: 90 – 220 mm
    • Internal Neck Diameter | Typical Range: Ø 25.4 mm (but not limited to)
    • Component Outer Body Diameter | Typical Range: Ø 35 – Ø 55 (but not limited to)
    • Ø 35 – Ø 55 (but not limited to) body size capability and NO change parts
    • Conveyor loaded or in-line operation
    • Optional ‘internal spray gun’ recognition camera module
    • ‘Posi-Fill’ system for complete fill speed and level control
    • 3 cans per minute throughput
    • High-accuracy ‘rating’ system
    • In-cycle conductivity monitoring giving customers confidence in their mA results

    Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

    1. Start with the standard Z313 Enamel Rating (Metal Exposure) Gauge (5)…
    2. … add any of the below optional modules at any time.
    1.  Multi Lane Input Conveyor
    2. Vision Module
    3. Enamel Rating Module
    4. Lacquer Distribution Module(Visible/NIR)

    Torus Recommends

    Our Divisions

    Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

    How can we help you?

      Z340 AUTOMATIC AEROSOL CAN COATING ANALYSER

      Z340 AUTOMATIC AEROSOL CAN COATING ANALYSER

      The Z340 Automatic Coating Analyser has been developed to give detailed distribution analysis of the internal lacquer on an aerosol can.

      Specifications

      The system utilises state-of-the-art non-contact spectroscopy techniques and is suitable for both aluminium and steel aerosol can inspection.

      Measurement Features

      • Internal Lacquer | Accuracy: +/- 0.2 µm | Capability: 0.4 µm
      • Over Varnish | Accuracy: +/- 0.2 µm | Capability: 0.4 µm

       

      Technical Specification

      • Can Materials | Aluminium/Steel
      • Outer Body Diameter | Typical Range: Ø 35 – Ø 66 (but not limited to)
      • Can Height | Typical Range: 60.00 – 230.00

       

      Gauge Features

      • Internal Lacquer Thickness / Weight
      • External Varnish Thickness / Weight / OV (Over Ink)
      • Dual system equipped with two spectrometers – Visible Light and Near Infrared (NIR) Light, enables the OV / over ink inspection
      • Brand-new fibre set up creating a smaller spot size to optimise measurement of rim coat and reverse wall, both with dedicated tooling to enable precise location of measuring positions on both features
      • Enables monitoring and control of the lacquer distribution
      • Absolute, not inferred, lacquer thickness measurement
      • High positional accuracy, ensuring true location of measurement points
      • Multi-size capability so no need for change tooling
      • Traceable measurements to NIST standards

      Customise your Gauge

      Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

      1. Start with the standard Z340 Automatic Aerosol Can Coating Analyser…
      2. … add any of the below optional modules at any time.
      1.  Multi Lane Input Conveyor
      2. Vision Module

      Torus Recommends

      Z340 Semi-Automatic Can Coating Analyser

      Z341 Manual Bench Top Coating Analyser

      Z312 Vision Module

      Z313 Automatic Enamel Rating (Metal Exposure) Gauge

      Our Divisions

      Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

      How can we help you?

        AUTOMATIC AEROSOL LAB

        AUTOMATIC AEROSOL LAB

        Torus’ TQ-Lab offers customers multiple quality control tests, selectable by customers based on requirements, in one single station. The multi-module concept improves accuracy and repeatability, reduces time and labour costs and saves on floor space in production environments.

        Specifications

        The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.

        Technical Specification

        • Component MaterialsAluminium/Steel
        • Component Height Range80 – 400 mm
        • Component Gripper Pick Up Height75 – 395 mm
        • Component Outer Body Diameter RangeØ 15 – Ø 160 mm
        • Component Internal Neck Diameter RangeØ 15 – Ø 45 mm
        • Component Outer Neck Diameter RangeØ 18 – Ø 54 mm
        • Component Weight Range5 – 3000 g

         

        Measurement Features

        Choose from between 2 and 4 measurement modules to customise your TQ Lab:

        • B302 – Thread, Body and Thickness Module
        • B304 – Load, Volume and Weight Module
        • B303 – Burst Pressures Module
        • B309 – Internal Diameter Module
        • Z702 – Finished Aerosol Can Inspection Module
        • Worlds only Fully Automatic Aerosol Inspection Laboratory
        • Providing over 8,000 measurement data points across the full range of Dimensional and Destructive module options
        • All required inspection features completed in one system, reducing testing time, equipment requirement and floor space
        • GaugeXplorer operating system, enables fast part program generation completed on the gauge, Industry Standard and programmable features can be renamed to local measurement feature requirements at customers facility
        • CSV data output and flexible formatting for input in to local data handling/control systems at customers facility
        • Remote support package, which includes automatic gauge monitoring and reporting back to Torus for proactive response
        • Measurements traceable and certified to UKAS standards, with internal Torus annual calibration recall system, for continued measurement assurance
        • Configurable conveyor options, for batches of up to 50 components, with interchangeable pallet options specific to the customers aerosol portfolio

        Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

        Choose from a range of conveyor options, and finally choose your modules (a minimum of a 2 station configuration through to a maximum of 4).

        Torus Recommends

        Our Divisions

        Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

        How can we help you?

          Z301 AUTOMATIC TRIMMED CAN INSPECTION GAUGE

          Z301 AUTOMATIC TRIMMED CAN INSPECTION GAUGE

          The Z301 Trimmed Can Front End Gauge features fixed top and mid wall probe positions for multi positional radial measurement, with a dedicated caliper to ensure the correct top and mid wall thickness measurement positions every time

          Specifications

          The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.

           

          Torus Beverage Can Gauging

           

          Measurement Features

          • Trimmed Can Height | 1-16 positions | Accuracy: +\- 0.010 mm
          • Top Wall Thickness | 1-16 positions | Accuracy:  +\- 0.010 mm
          • Upper Mid Wall Thickness | 1-16 positions | Accuracy:  +\- 0.010 mm
          • Lower Mid Wall Thickness | 1-16 positions | Accuracy:  +\- 0.010 mm
          • Wall Step
          • Dome Depth | Single Point | Accuracy:  +/- 0.010 mm

           

          Technical Specification

          • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
          • Can Materials | Aluminium/Steel
          • Can Height Range  | Typical Range: 87 – 210 mm
          • Can Dome Depth Range | Typical Range: 9 – 13 mm
          • Can Wall Thickness Range | Typical Range:  0 – 1 mm
          • Speed and accuracy
          • Confidence in your production process
          • Modular concept to cater for future upgrades
          • Cost-effective upgrade path for additional modules to be added
          • Fully automated, removing operator bias
          • In-line ready. Ideal for wall-to-wall plants, significantly increasing throughput and data collection

          Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

          1. Start with the standard Z301 Trimmed Can Inspection Front End Gauge (2)…
          2. … add any of the below optional modules at any time.
          1.  Multi Lane Input Conveyor
          2. Body Maker Recognition Module
          3. Additional Options
          4. Vision Module
          5. Trimmed Can Weight Module
          6. Axial Load Module
          7. Dome Growth/Dome Reversal Module

          Torus Recommends

          Our Divisions

          Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

          How can we help you?

            Z704 REMOTEXPLORER CAMERA SYSTEM

            Z704 REMOTEXPLORER CAMERA SYSTEM

            Introducing Torus’ Z704 RemoteXplorer, offering remote visual global support from our head office

            Z704 new 2

            Remote support has been available for many years via Torus’ global helpdesk team, but only now can ‘eyes on’ support be offered via a new extension of Torus’ traditional GaugeXplorer software. RemoteXplorer, with the permission of customers, the gauges can now be monitored visually using RemoteXplorer’s newly developed pan and tilt camera system and software package.

            Torus Recommends

            Our Divisions

            Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

            How can we help you?

              STATISTICAL PROCESS CONTROL (SPC) SOFTWARE FOR DATA ACQUISITION​

              Statistical Process Control (SPC) Software for Data Acquisition

              Using Industry standard database platforms, SPCXplorer is suitable for single station application, through to full factory database-centric network installations.Statistical Process Control (SPC) software is essential for manufacturing wide quality monitoring. 

              Upgrade Existing SPC Software Systems

              With our database migration tools and backward compatibility architecture, users of the previous generation Repro2000 statistical process control software can upgrade with minimal disruption to their daily operation.

              Designed with the needs of shop-floor data collection in mind, SPCXplorer can be interfaced to a large variety of manual instrumentation via RS232 connectivity, or for more complex gauging systems, can process bespoke ASCII data files via Ethernet.

              The Reporting module ensures the data is displayed in the right format for your quality reviews, and with its simple and powerful administration functions, access to the management and configuration areas of the software is password protected for assured security.

              Reliable & Professional SPC Software for Industry – SPCXplorer

              Statistical Process Control software helps prevent business relative issues before they occur, via the use of data driven quality analysis. This enables you to monitor your production process by utilising visual diagrams such as Control Charts, customers have the ability to create specific control boundaries for all of their process monitoring needs. SPCXplorer detects manufacturing issues before they occur.

              Using statistical process control software and knowing how efficient your processes are running, helps give the operators valuable information on whether to instigate or adjust their manufacturing processes or whether to carry on with the current process.

              Want to know more about our SPC software? Contact us today.

              Torus Recommends

              Our Divisions

              Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

              How can we help you?

                GAUGEXPLORER SOFTWARE

                GaugeXplorer Software

                GXP software is fundamental to all Torus Measurement Systems gauges, providing smooth reliable gauge operation, including state of the art intuative diagnostic tools, allowing the operators and our TMS support team easy access to the gauge where ever in the world you are.

                GXP software has a range of features for your specific industry requirements to help improve productivity & meet quality requirements.

                • Helping improve productivity, industry specific processes, quality assurance, operator confidence
                • Advanced customer support (on-line) via our help desk
                • Continuous optimisation, ensuring we exceed customer expectations with state of the art GXP
                • Software reliability (customer confidence)
                 

                Torus Recommends

                Our Divisions

                Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                How can we help you?

                  AUTOMATIC TQ LAB

                  AUTOMATIC TQ LAB

                  Torus’ TQ-Lab is a unique, total quality testing station for plastic packaging such as plastic bottles and jars, typically used for soft drinks, health supplements, cosmetics, and domestic cleaning products. Plastics packaging requires precision measurement of aspects such as material thickness, outer body and neck physical dimensions, neck diameter and volume as well as load testing for crushing and pressure. The TQ-Lab can undertake all the necessary tests on both empty and filled plastic containers or preforms in a single system. The multi-module concept improves accuracy and repeatability, reduces time and labour costs and saves on floor space in production environments. Once batches of plastic containers are placed onto the turnaround conveyor, the operator simply selects the relevant program and walks away.

                   

                  Specifications

                  The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.

                  Technical Specification

                  • Component MaterialsPET, PP, TRITAN, PEF, HDPE
                  • Component Neck FinishThread, Continuous thread, split thread, PCO, SP, ROPP, Snap, Clinch
                  • Component ShapesRound, Round with petals, Oval, Square, Non-Symmetrical, Off-centre neck
                  • Component Height Range80 – 400 mm
                  • Component Gripper Pick Up Height75 – 395 mm
                  • Component Outer Body Diameter RangeØ 15 – Ø 160 mm
                  • Component Internal Neck Diameter RangeØ 15 – Ø 45 mm
                  • Component Outer Neck Diameter RangeØ 18 – Ø 54 mm
                  • Component Weight Range5 – 3000 g

                   

                  Measurement Features

                  Choose from between 2 and 4 measurement modules to customise your TQ Lab:

                  • B302 – Thread, Body and Thickness Module
                  • B304 – Load, Volume and Weight Module
                  • B303 – Burst Pressures Module
                  • B309 – Internal Diameter Module
                  • Worlds only Fully Automatic Bottle Inspection Laboratory
                  • Providing over 8,000 measurement data points across the full range of Dimensional and Destructive module options
                  • All required inspection features completed in one system, reducing testing time, equipment requirement and floor space
                  • GaugeXplorer operating system, enables fast part program generation completed on the gauge, Industry Standard and programmable features can be renamed to local measurement feature requirements at customers facility
                  • CSV data output and flexible formatting for input in to local data handling/control systems at customers facility
                  • Remote support package, which includes automatic gauge monitoring and reporting back to Torus for proactive response
                  • Measurements traceable and certified to UKAS standards, with internal Torus annual calibration recall system, for continued measurement assurance
                  • Configurable conveyor options, for batches of up to 50 components, with interchangeable pallet options specific to the customers bottle portfolio

                  Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                  Choose from a range of conveyor options, and finally choose your modules (a minimum of a 2 station configuration through to a maximum of 4).

                  Torus Recommends

                  Our Divisions

                  Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                  How can we help you?

                    Z313 AUTOMATIC FOOD CAN ENAMEL RATING GAUGE

                    Z313 AUTOMATIC FOOD CAN ENAMEL RATING GAUGE

                    The Z313 Enamel Rater measures the lacquer integrity of metal food cans boasting a typical throughput speed of 3 food cans per minute, using our unique static fill, rate and extract philosophy. Read More

                    Specifications

                    The Z313 Enamel Rater measures the lacquer integrity of metal food cans. The gauge can be specified for conveyor loaded (automatic) or fully line fed (in-line) operation. Both systems can be specified with Torus’ optional LSM / ISG recognition camera module for colour spray dot identification, ensuring SPC data output is tagged with the relevant traceability for effective remedial actions.

                    Torus Food Can Gauging

                    Food Cans-01

                    Measurement Features
                    Features

                    • Enamel Rating (mA) 0-100 mA | Accuracy: +/- 0.1 mA | R&R: 0.2 mA
                    • Enamel Rating (mA) 100 mA + | Accuracy: +/- 0.5 mA | R&R: 1.0 mA

                     

                    Measurement Features:  Hi-Res (typically for plants running steel cans)
                    Features

                    • Enamel Rating (mA) 0-100 mA | Accuracy: +/- 0.02 mA | R&R: 0.02 mA
                    • Enamel Rating (mA) 100 mA + | Accuracy: +/- 0.1 mA | R&R: 0.2 mA

                     

                    Technical Specification
                    Capabilities

                    • Can Materials | Aluminium (and Hi-Res for steel)
                    • Can Stages | Finished, Straight Walled
                    • Can Finished Height Range | Typical Range: 90 – 205 mm
                    • Can Outer Body Diameter | Typical Range: Ø 211 – Ø 307
                    • Ø 211 – Ø 307 body size capability and NO change parts
                    • Conveyor loaded or in-line operation
                    • ‘Posi-Fill’ system for complete fill speed and level control
                    • Approximately 3 cans per minute throughput
                    • High accuracy ‘rating’ system
                    • In-cycle conductivity monitoring giving customers confidence in their mA results

                    Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                    1. Start with the standard Z313 Enamel Rating (Metal Exposure) Gauge (2)…
                    2. … add any of the below optional modules at any time.
                    1.  Multi Lane Input Conveyor
                    2. Enamel Rating Module
                    3. Lacquer Distribution Module (Visible/NIR)

                    Torus Recommends

                    Our Divisions

                    Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                    How can we help you?

                      MASTER RE-CALIBRATION FOR METAL PACKAGING SYSTEMS

                      MASTER RE-CALIBRATION FOR METAL PACKAGING SYSTEMS

                      Ensure your product quality is never compromised by utilising Torus’ Master re-calibration service for your gauge masters.

                      Specifications

                      The Beverage Can Master supplied with your gauge is extremely important for the reliability of your measurement results.

                       

                      As the original equipment manufacturer Torus Measurement Systems recommends that your Master is re-calibrated annually to continually assess for wear, damage and integrity. This ensures your product quality is never compromised.

                       

                      Torus are a leading manufacturer in gauging systems for the packaging industry worldwide, with the expertise to understand the functionality and critical features of your master.

                       

                      Torus Measurement Systems Master Calibration Service offers:

                      • ISO 17025 (UKAS approved measurement methods)
                      • ISO 9001 (BSI approved Quality Management System)
                      • Continual commitment to quality
                      • Quick turnaround offering minimum disruption (typical 3 – 5 days)
                      • Value for money
                      • Annual re-call notification when your master is due for calibration (this is driven by our own bespoke software Information Management System) – this notification will be sent to your preferred contact six weeks prior to when your master is due for re-calibration.

                      Torus Recommends

                      Our Divisions

                      Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                      How can we help you?

                        Z340 AUTOMATIC FOOD CAN COATING ANALYSER

                        Z340 AUTOMATIC FOOD CAN COATING ANALYSER

                        The Z340 Automatic Coating Analyser has been developed to give detailed distribution analysis of the internal lacquer on a food can.

                        Specifications

                        The system utilises state-of-the-art non-contact spectroscopy techniques and is suitable for both aluminium and steel can inspection.

                         

                        Torus Food Can Gauging

                        Food Cans-01

                        Measurement Features
                        Feature

                        • Internal Lacquer | Accuracy: +/- 0.2 µm / 0.4 µm

                         

                        Capabilities

                        • Food Can Materials | Aluminium/Steel
                        • Outer Body Diameter | Typical Range: Ø 211 – Ø 307
                        • Trimmed Can Height | Typical Range: 60.00 – 190.00
                        • Finished Can Height | Typical Range: 60.00 – 190.00
                        • Dual system equipped with two spectrometers – Visible Light and Near Infrared (NIR) light, enables both clear and opaque internal lacquers to be inspected
                        • Brand-new fibre setup creating a smaller spot size to optimise positions, ensuring true location of measurement points
                        • Enables monitoring and control of the lacquer distribution
                        • Absolute, not inferred, lacquer thickness measurement
                        • Multi-size capability – no need for change tooling
                        • Traceable measurements to NIST standards

                        The Z340 Automatic Food Can Coating Analyser comes with a Multi-Lane Input Conveyor as standard.

                        Torus Recommends

                        Our Divisions

                        Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                        How can we help you?

                          Z705 BODY MAKER (BM) RECOGNITION MODULE

                          Z705 BODY MAKER (BM) RECOGNITION MODULE

                          The Z705 Body Maker Recognition Module is the latest release to provide traceability to measurement data supporting process control within the beverage can packaging industry

                          Specifications

                          Designed to be integrated into all new and existing Torus gauging systems, unlike, its predecessor, the new Z705 Body Maker Module has an inbuilt turnover option, and can operate universally in conjunction with both Z301 Trimmed Can Inspection and Z302 Finished Can Inspection gauges, offering traceability on both trimmed and finished components within one measurement system.

                          The Z705 Body Maker Recognition Module operates both single and double-digit Alphaneumeric Code, without any influence from the application of Body Maker underlining, vent holes or spray head traceability markings.

                          Integrated with Torus’ GaugeXplorer software, the Z705 adds process traceability to components measured within additional gauging modules. With advanced through-put control, the sampling for each Body Maker can be set at a target rate, to ensure an equal distribution of measurement results.

                           

                          Torus Beverage Can Gauging

                          Beverage Cans

                          Measurement Features

                          Feature

                          • Body Maker Character Recognition | Accuracy:  > 95%

                           

                          Technical Specification

                          Capabilities

                          • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
                          • Can Materials | Aluminium/Steel
                          • Can Height Range | Typical Range: 87 – 210 mm
                          • Trimmed and finished components within one Body Maker camera module (previously, limited to either trimmed or finished due to product handling restrictions)
                          • Measurement data process traceability control for both trimmed and finished components
                          • On-site customer training capability (previously completed remotely due to complex nature of training)
                          • Torus report screens for Body Maker sampling control

                           

                          A multi-segment illumination source, operates simultaneously with image acquisition, rotating around an optimal search area, collecting multi-image captures throughout the range. Using latest photometric stereo post image control processing technology, a high-quality result against a pre-defined model is identified. The Body Maker Recognition result is then tagged to the component for measurement result traceability, reported in conjunction with measurement data results.

                           

                          An example of the Body Maker results below:

                          Torus Recommends

                          Our Divisions

                          Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                          How can we help you?

                            Z307 AUTOMATIC FOOD CAN DESTRUCTIVE GAUGE

                            Z307 AUTOMATIC FOOD CAN DESTRUCTIVE GAUGE

                            Torus’ Z307 series defines the standard for destructive testing and inspection.

                            Specifications

                            The gauge features fixed-top and mid-wall probe positions for multi-positional radial measurement, with a dedicated caliper to ensure the correct top and mid-wall thickness measurement position every time.

                            The Z307 Automatic Axial Load module determines the maximum axial load force that can be applied prior to container failure within a short cycle time.

                            The Z306 Panel Resistance module provides detailed information about the maximum panel resistance vacuum pressure the can is able to achieve prior to failure.

                             

                            Torus Food Can Gauging

                            Food Cans-01

                            Measurement Features

                            • Axial Load | Accuracy: +/- 10 N
                            • Panel Resistance | Accuracy: +/- .05 PSI

                             

                            Technical Specification

                            • Can Materials | Aluminium/Steel
                            • Can Stages | Finished, Straight Walled
                            • Can Finished Height Range | Typical Range: 87 – 190 mm
                            • Can Outer Body Diameter | Typical Range: Ø 211 – Ø 307
                            • Axial Load | Typical Range: ≤ 2000 N

                             

                            Gauge Features

                            • Available for both straight walled and finished food cans
                            • Industry standard location patterns for component neck support and to ensure parallelism between gauge tooling faces
                            • Selectable crush speed
                            • Z307: Multi-size capability with no change tooling
                            • Z307: Short cycle times
                            • Z307: Customer-specific data outputs (kgs, lbf, newtons etc)
                            • Z307: High accuracy axial load technology
                            • Z306: Multi-size capability with no change tooling
                            • Z306: Customer-specific data outputs (psi, kpa, lbs etc)
                            • Z306: High accuracy pressure sensor technology

                            The Z307 Destructive Food Can Gauge comes with the following modules as standard.

                            1.  Multi Lane Input Conveyor
                            2. Z307 Axial Load Module
                            3. Z306 Panel Resistance Module

                            Torus Recommends

                            Our Divisions

                            Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                            How can we help you?

                              Z304 AUTOMATIC FINISHED FOOD CAN INSPECTION GAUGE

                              Z304 AUTOMATIC FINISHED FOOD CAN INSPECTION GAUGE

                              The gauge features high-precision transducer technology, using dedicated probe contact for accurate, reliable and traceable measurement of your finished cans.

                              Specifications

                              An additional option is available for component rotation to enable additional radial measurement positions, giving you significantly increased measurement data allowing increased data analysis for instant process control.

                               

                              Torus Food Can Gauging

                              Food Cans-01

                              Measurement Features

                              • Flanged Can Height | Accuracy: +/- 0.010 mm
                              • Finished Can Height | Accuracy: +/- 0.010 mm
                              • Flange Width | Accuracy: +/- 0.010 mm
                              • Bead Depth | Accuracy: +/- 0.010 mm
                              • Roll Bead Diameter | Accuracy: +/- 0.010 mm
                              • Roll Bead Position | Accuracy: +/- 0.025 mm
                              • Bead Symmetry | Accuracy: +/- 0.025 mm

                               

                              Technical Specification

                              • Can Range | Typical Range: Ø 211 – Ø 307 body diameters
                              • Can Materials | Aluminium/Steel
                              • Can Height Range | Typical Range: 87 – 210 mm
                              • Can Flange Width Range | Typical Range: 1.5 – 2.5 mm
                              • Can Internal Neck Diameter Range | Typical Range: Ø 200 – Ø 209 body diameters
                              • Speed and accuracy
                              • Confidence in your production process
                              • Modular concept to cater for future upgrades
                              • Cost-effective upgrade path for additional modules to be added
                              • Fully automated, removing operator bias
                              • In-line ready. Ideal for wall-to-wall plants, significantly increasing throughput and data collection

                              Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                              1. Start with the standard Z304 Finished Food Can Back End Inspection Gauge…
                              2. … add any of the below optional modules at any time.
                              1.  Multi Lane Input Conveyor
                              2. In-Cycle Calibration/Auto Can Rotation
                              3. Finished Can Weight Module
                              4. Axial Load Module
                              5. Panel Resistance Module
                              6. Lacquer Distribution Module (Visible/NIR)
                              7. Enamel Rating Module

                              Torus Recommends

                              Our Divisions

                              Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                              How can we help you?

                                Z702 AUTOMATIC 2 PIECE BOTTLE CAN INSPECTION GAUGE

                                Z702 AUTOMATIC 2 PIECE BOTTLE CAN INSPECTION GAUGE

                                The Torus Z702 Automatic Bottle Can Inspection System has been developed to inspect all the critical dimensions of a 2 piece aluminium bottle

                                Specifications

                                Using state-of-the-art optical measurement technology, critical dimensions on the body or thread and cap areas can be obtained quickly without operator intervention.

                                Unlike other vision based technologies, a collimated light source combined with a high-resolution camera and lens generate a high-resolution image of the bottle centreline, from which precise form data is collected using Torus’ GaugeXplorer software.

                                 

                                Torus Beverage Can Gauging

                                 

                                Measurement Features

                                • Optical Features: Includes – Diameters, Heights, Pitch, Depth, Intersections, Angles | Accuracy: +/- 0.030 mm
                                • Contact Features: Internal Diameter and Overall Height | Accuracy:  +/- 0.030 mm

                                 

                                Technical Specification

                                • System Body Diameter | Typical Range: Ø 202 – Ø 211
                                • System Bottle Height | Typical Range: 80 mm – 250 mm
                                • System Thread | Typical Range: 5 mm – 66.6 mm
                                • System Plug DIameter | Typical Range: 18 mm – 32 mm
                                • Utilises non-contact with traditional contact, flexible design
                                • Automatic ‘Find Thread Start’ capability for threaded bottles
                                • Fast cycle time
                                • No operator influence on measurement results
                                • Visual ‘Form Fit’ function

                                Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                                1. Start with the standard Z702 Automatic 2 Piece Bottle Can Inspection Gauge (3)…
                                2. … add any of the below optional modules at any time.
                                1. Multi Lane Input Conveyor
                                2. Z705 Body Maker Recognition Module
                                3. Z702 Automatic 2 Piece Bottle Can Inspection Gauge
                                4. Finished Bottle Weight Module
                                5. Axial Load Module

                                Torus Recommends

                                Our Divisions

                                Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                How can we help you?

                                  Z303 AUTOMATIC TRIMMED FOOD CAN INSPECTION GAUGE

                                  Z303 AUTOMATIC TRIMMED FOOD CAN INSPECTION GAUGE

                                  The gauge features fixed-top and mid-wall probe positions for multi-positional radial measurement, with a dedicated caliper to ensure the correct top and mid-wall thickness measurement position every time.

                                  Specifications

                                  The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.

                                   

                                  Torus Food Can Gauging

                                  Food Cans-01

                                  Measurement Features

                                  • Mid Wall Thickness | 1-16 positions | Accuracy: +\- 0.001 mm
                                  • Top Wall Thickness | 1-16 positions | Accuracy: +\- 0.001 mm
                                  • Trimmed Can Height | 1-16 positions | Accuracy: +\- 0.010 mm
                                  • Panel Depth | 1-16 positions | Accuracy: +\- 0.010 mm
                                  • Countersink | 1-16 positions | Accuracy: +\- 0.025 mm

                                   

                                  Technical Specification

                                  • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
                                  • Can Materials | Aluminium/Steel
                                  • Can Height Range | Typical Range: 87 – 210 mm
                                  • Can Dome Depth Range | Typical Range: 9 – 13 mm
                                  • Can Wall Thickness Range | Typical Range: 0 – 1 mm
                                  • Can Body Diameter Range | Typical Range: Ø 202 – Ø 307 body diameters
                                  • Speed and accuracy
                                  • Confidence in your production process
                                  • Modular concept to cater for future upgrades
                                  • Cost-effective upgrade path for additional modules to be added
                                  • Fully automated, removing operator bias
                                  • In-line ready. Ideal for wall-to-wall plants, significantly increasing throughput and data collection

                                  Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                                  1. Start with the standard Z303 Trimmed Food Can Inspection Front End Gauge…
                                  2. … add any of the below optional modules at any time.
                                  1.  Multi Lane Input Conveyor
                                  2. Additional Options
                                  3. Trimmed Can Weight Module
                                  4. Axial Load Module

                                  Torus Recommends

                                  Our Divisions

                                  Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                  How can we help you?

                                    Z303 AUTOMATIC UNIVERSAL (TRIMMED AND FINISHED) FOOD CAN INSPECTION GAUGE

                                    Z303 AUTOMATIC UNIVERSAL (TRIMMED AND FINISHED) FOOD CAN INSPECTION GAUGE

                                    The Universal Trimmed and Finished Food Can Inspection Gauge from Torus Measurement Systems defines the standard for dimensional inspection of food cans.

                                    Specifications

                                    The gauge features fixed-top and mid-wall probe positions for multi-positional radial measurement, with a dedicated caliper to ensure the correct top and mid-wall thickness measurement position every time.

                                     

                                    Torus Food Can Gauging

                                    Food Cans-01

                                    Measurement Features

                                    Trimmed Can Features

                                    • Mid Wall Thickness | 1-16 positions | Accuracy: +\- 0.001 mm
                                    • Top Wall Thickness | 1-16 positions | Accuracy: +\- 0.001 mm
                                    • Trimmed Can Height | 1-16 positions | Accuracy: +\- 0.010 mm
                                    • Panel Depth | 1-16 positions | Accuracy: +\- 0.010 mm
                                    • Countersink | 1-16 positions | Accuracy: +\- 0.025 mm

                                     

                                    Finished Can Features

                                    • Flanged Can Height | Accuracy: +/- 0.010 mm
                                    • Finished Can Height | Accuracy: +/- 0.010 mm
                                    • Flange Width | Accuracy: +/- 0.010 mm
                                    • Bead Depth | Accuracy: +/- 0.010 mm
                                    • Roll Bead Diameter | Accuracy: +/- 0.010 mm
                                    • Roll Bead Position | Accuracy: +/- 0.025 mm
                                    • Bead Symmetry | Accuracy: +/- 0.025 mm
                                    • Panel Resist | Accuracy: +/- 0.5 PSI

                                     

                                     

                                    Technical Specification

                                    Trimmed Can Capabilities

                                    • Can Range | Typical Range: Ø 211 – Ø 307 body diameters
                                    • Can Materials | Aluminium/Steel
                                    • Can Height Range | Typical Range: 87 – 210 mm
                                    • Can Dome Depth Range | Typical Range: 9 – 13 mm
                                    • Can Wall Thickness Range | Typical Range: 0 – 1 mm
                                    • Can Body Diameter Range | Typical Range: Ø 202 – Ø 307 body diameters

                                     

                                    Finished Can Capabilities

                                    • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
                                    • Can Materials | Aluminium/Steel
                                    • Can Height Range | Typical Range: 87 – 210 mm
                                    • Can Flange Width Range | Typical Range: 1.5 – 2.5 mm
                                    • Can Internal Neck Diameter Range | Typical Range: Ø 200 – Ø 209 body diameters
                                    • Speed and accuracy
                                    • Confidence in your production process
                                    • Modular concept to cater for future upgrades
                                    • Cost-effective upgrade path for additional modules to be added
                                    • Fully automated, removing operator bias
                                    • Trimmed and finished can inspection in one cabinet saves operator time, resource and space

                                    Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                                    1. Start with the standard Z303 Trimmed Food Can Gauge (2) and the Z304 Finished Food Can Gauge (3)
                                    2. … add any of the below optional modules at any time.
                                    1.  Multi Lane Input Conveyor
                                    2. Additional Options
                                    3. In Cycle Calibration/Auto Can Rotation
                                    4. Trimmed and Finished Can Weight Module
                                    5. Axial Load Module
                                    6. Panel Resistance Module
                                    7. Lacquer Distribution Module (Visible/NIR)
                                    8. Enamel Rating Module

                                    Torus Recommends

                                    Our Divisions

                                    Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                    How can we help you?

                                      Z345 AUTOMATIC COLOUR INSPECTION GAUGE (POWERED BY X-RITE®)

                                      Z345 AUTOMATIC COLOUR INSPECTION GAUGE (POWERED BY X-RITE®)

                                      Torus’ Z345 is the world’s first Automatic Colour Inspection System powered by X-Rite®. Providing true quantitative colour measurement for aluminium and steel beverage cans in an automatic system.

                                      Specifications

                                      The Z345 is capable of inspecting 202-300 body diameter, straight walled and finished cans with minimal change parts. Cans may be loaded in any orientation, either on to an automatic in-feed conveyor or directly from the production line. A high-resolution colour scan camera reads and ‘unwraps’ the label and aligns it to a master image. The can is then accurately presented to the Ci64 for inspection at pre-defined, user selected locations with unmatched positional repeatability.

                                       

                                       

                                      Torus Beverage Can Gauging

                                       

                                      Measurement Features

                                      • L*Value: Light-Dark
                                      • a*Value: Green (-a) – Red (+a)
                                      • b*Value: Blue (-b) – Yellow (+b)
                                      • c Value: Chromo / Saturation
                                      • h Value: Hue
                                      • Delta E: Change in total colour from nominal reference
                                      • DeltaEcmc: Change in total colour in accordance with cmc tolerancing from nominal reference

                                       

                                      Technical Specification

                                      • Can Body Diameter Range | Typical Range: Ø 202 – Ø 300
                                      • Trimmed Height Range | Typical Range: From 85 mm – 250 mm
                                      • Straight Walled and Finished Can compatible
                                      • Automatic X-Rite® Ci64 calibration and qualification
                                      • Quantifiable colour measurement
                                      • Overcomes human error
                                      • Significantly reduces labour time
                                      • Delivers fast, reliable, accurate colour inspection of the decorated aluminium or steel beverage can
                                      • Provides complete L*, a*, b*, Cmc, E2000 and E94 data for full traceability
                                      • Early warning limits meaning decorators can be adjusted before colours go out of tolerance

                                      Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                                      1. Start with the standard Z345 Colour Inspection Gauge…
                                      2. …add any of the optional modules/upgrades detailed below at any time.
                                      1.  Multi Lane Input Conveyor
                                      2. Barcode Verification System – Features outlined on download

                                      Torus Recommends

                                      Our Divisions

                                      Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                      How can we help you?

                                        Z302 AUTOMATIC FINISHED CAN INSPECTION GAUGE

                                        Z302 AUTOMATIC FINISHED CAN INSPECTION GAUGE

                                        The Z302 Finished Can Back End Inspection Gauge features high-precision transducer technology, using dedicated probe contact for accurate, reliable and traceable measurement of your finished cans 24/7.

                                        Specifications

                                        An additional option is available for component rotation to enable additional radial measurement positions, giving you significantly increased measurement data allowing increased data analysis for instant process control.

                                         

                                        Torus Beverage Can Gauging

                                         

                                        Measurement Features

                                        • Finished Can Height | 3 positions | Accuracy: +\- 0.010 mm
                                        • Flange Width | 4 positions | Accuracy: +\- 0.010 mm
                                        • Internal Neck Diameter | 2 positions | Accuracy: +\- 0.010 mm

                                         

                                        Technical Specification

                                        • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
                                        • Can Materials | Aluminium/Steel
                                        • Can Height Range | Typical Range: 87 – 210 mm
                                        • Can Flange Width Range | Typical Range: 1.5 – 2.5 mm
                                        • Can Internal Neck Diameter Range | Typical Range: Ø 202 – Ø 209 neck diameter
                                        • Speed and accuracy
                                        • Confidence in your production process
                                        • Modular concept to cater for future upgrades
                                        • Cost-effective upgrade path for additional modules to be added
                                        • Fully automated, removing operator bias
                                        • In-line ready. Ideal for wall-to-wall plants, significantly increasing throughput and data collection

                                        Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                                        1. Start with the standard Z302 Finished Can Inspection Back End Gauge (3)…
                                        2. … add any of the below optional modules at any time.
                                        1.  Multi Lane Input Conveyor
                                        2. Body Maker Recognition Module
                                        3. In-Cycle Calibration/Auto Can Rotation/Reform Scanning Tooling
                                        4. Axial Load Module
                                        5. Dome Growth/Dome Reversal Module
                                        6. Colour Inspection Module
                                        7. Vision Module
                                        8. Lacquer Distribution Module (Visible/NIR)
                                        9. Enamel Rating Module

                                        Torus Recommends

                                        Our Divisions

                                        Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                        How can we help you?