GAUGEXPLORER SOFTWARE

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GAUGEXPLORER SOFTWARE

GaugeXplorer Software

GXP software is fundamental to all Torus Measurement Systems gauges, providing smooth reliable gauge operation, including state of the art intuative diagnostic tools, allowing the operators and our TMS support team easy access to the gauge where ever in the world you are.

GXP software has a range of features for your specific industry requirements to help improve productivity & meet quality requirements.

  • Helping improve productivity, industry specific processes, quality assurance, operator confidence
  • Advanced customer support (on-line) via our help desk
  • Continuous optimisation, ensuring we exceed customer expectations with state of the art GXP
  • Software reliability (customer confidence)
 

Torus Recommends

Our Divisions

Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

How can we help you?

    Z313 AUTOMATIC FOOD CAN ENAMEL RATING GAUGE

    Z313 AUTOMATIC FOOD CAN ENAMEL RATING GAUGE

    The Z313 Enamel Rater measures the lacquer integrity of metal food cans boasting a typical throughput speed of 3 food cans per minute, using our unique static fill, rate and extract philosophy. Read More

    Specifications

    The Z313 Enamel Rater measures the lacquer integrity of metal food cans. The gauge can be specified for conveyor loaded (automatic) or fully line fed (in-line) operation. Both systems can be specified with Torus’ optional LSM / ISG recognition camera module for colour spray dot identification, ensuring SPC data output is tagged with the relevant traceability for effective remedial actions.

    Torus Food Can Gauging

    Food Cans-01

    Measurement Features
    Features

    • Enamel Rating (mA) 0-100 mA | Accuracy: +/- 0.1 mA | R&R: 0.2 mA
    • Enamel Rating (mA) 100 mA + | Accuracy: +/- 0.5 mA | R&R: 1.0 mA

     

    Measurement Features:  Hi-Res (typically for plants running steel cans)
    Features

    • Enamel Rating (mA) 0-100 mA | Accuracy: +/- 0.02 mA | R&R: 0.02 mA
    • Enamel Rating (mA) 100 mA + | Accuracy: +/- 0.1 mA | R&R: 0.2 mA

     

    Technical Specification
    Capabilities

    • Can Materials | Aluminium (and Hi-Res for steel)
    • Can Stages | Finished, Straight Walled
    • Can Finished Height Range | Typical Range: 90 – 205 mm
    • Can Outer Body Diameter | Typical Range: Ø 211 – Ø 307
    • Ø 211 – Ø 307 body size capability and NO change parts
    • Conveyor loaded or in-line operation
    • ‘Posi-Fill’ system for complete fill speed and level control
    • Approximately 3 cans per minute throughput
    • High accuracy ‘rating’ system
    • In-cycle conductivity monitoring giving customers confidence in their mA results

    Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

    1. Start with the standard Z313 Enamel Rating (Metal Exposure) Gauge (2)…
    2. … add any of the below optional modules at any time.
    1.  Multi Lane Input Conveyor
    2. Enamel Rating Module
    3. Lacquer Distribution Module (Visible/NIR)

    Torus Recommends

    Our Divisions

    Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

    How can we help you?

      MASTER RE-CALIBRATION FOR METAL PACKAGING SYSTEMS

      MASTER RE-CALIBRATION FOR METAL PACKAGING SYSTEMS

      Ensure your product quality is never compromised by utilising Torus’ Master re-calibration service for your gauge masters.

      Specifications

      The Beverage Can Master supplied with your gauge is extremely important for the reliability of your measurement results.

       

      As the original equipment manufacturer Torus Measurement Systems recommends that your Master is re-calibrated annually to continually assess for wear, damage and integrity. This ensures your product quality is never compromised.

       

      Torus are a leading manufacturer in gauging systems for the packaging industry worldwide, with the expertise to understand the functionality and critical features of your master.

       

      Torus Measurement Systems Master Calibration Service offers:

      • ISO 17025 (UKAS approved measurement methods)
      • ISO 9001 (BSI approved Quality Management System)
      • Continual commitment to quality
      • Quick turnaround offering minimum disruption (typical 3 – 5 days)
      • Value for money
      • Annual re-call notification when your master is due for calibration (this is driven by our own bespoke software Information Management System) – this notification will be sent to your preferred contact six weeks prior to when your master is due for re-calibration.

      Torus Recommends

      Our Divisions

      Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

      How can we help you?

        Z340 AUTOMATIC FOOD CAN COATING ANALYSER

        Z340 AUTOMATIC FOOD CAN COATING ANALYSER

        The Z340 Automatic Coating Analyser has been developed to give detailed distribution analysis of the internal lacquer on a food can.

        Specifications

        The system utilises state-of-the-art non-contact spectroscopy techniques and is suitable for both aluminium and steel can inspection.

         

        Torus Food Can Gauging

        Food Cans-01

        Measurement Features
        Feature

        • Internal Lacquer | Accuracy: +/- 0.2 µm / 0.4 µm

         

        Capabilities

        • Food Can Materials | Aluminium/Steel
        • Outer Body Diameter | Typical Range: Ø 211 – Ø 307
        • Trimmed Can Height | Typical Range: 60.00 – 190.00
        • Finished Can Height | Typical Range: 60.00 – 190.00
        • Dual system equipped with two spectrometers – Visible Light and Near Infrared (NIR) light, enables both clear and opaque internal lacquers to be inspected
        • Brand-new fibre setup creating a smaller spot size to optimise positions, ensuring true location of measurement points
        • Enables monitoring and control of the lacquer distribution
        • Absolute, not inferred, lacquer thickness measurement
        • Multi-size capability – no need for change tooling
        • Traceable measurements to NIST standards

        The Z340 Automatic Food Can Coating Analyser comes with a Multi-Lane Input Conveyor as standard.

        Torus Recommends

        Our Divisions

        Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

        How can we help you?

          Z705 BODY MAKER (BM) RECOGNITION MODULE

          Z705 BODY MAKER (BM) RECOGNITION MODULE

          The Z705 Body Maker Recognition Module is the latest release to provide traceability to measurement data supporting process control within the beverage can packaging industry

          Specifications

          Designed to be integrated into all new and existing Torus gauging systems, unlike, its predecessor, the new Z705 Body Maker Module has an inbuilt turnover option, and can operate universally in conjunction with both Z301 Trimmed Can Inspection and Z302 Finished Can Inspection gauges, offering traceability on both trimmed and finished components within one measurement system.

          The Z705 Body Maker Recognition Module operates both single and double-digit Alphaneumeric Code, without any influence from the application of Body Maker underlining, vent holes or spray head traceability markings.

          Integrated with Torus’ GaugeXplorer software, the Z705 adds process traceability to components measured within additional gauging modules. With advanced through-put control, the sampling for each Body Maker can be set at a target rate, to ensure an equal distribution of measurement results.

           

          Torus Beverage Can Gauging

          Beverage Cans

          Measurement Features

          Feature

          • Body Maker Character Recognition | Accuracy:  > 95%

           

          Technical Specification

          Capabilities

          • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
          • Can Materials | Aluminium/Steel
          • Can Height Range | Typical Range: 87 – 210 mm
          • Trimmed and finished components within one Body Maker camera module (previously, limited to either trimmed or finished due to product handling restrictions)
          • Measurement data process traceability control for both trimmed and finished components
          • On-site customer training capability (previously completed remotely due to complex nature of training)
          • Torus report screens for Body Maker sampling control

           

          A multi-segment illumination source, operates simultaneously with image acquisition, rotating around an optimal search area, collecting multi-image captures throughout the range. Using latest photometric stereo post image control processing technology, a high-quality result against a pre-defined model is identified. The Body Maker Recognition result is then tagged to the component for measurement result traceability, reported in conjunction with measurement data results.

           

          An example of the Body Maker results below:

          Torus Recommends

          Our Divisions

          Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

          How can we help you?

            Z703 UV BASE RIM COAT (BRC) PRESENCE BENCH TOP GAUGE

            Z703 UV BASE RIM COAT (BRC) PRESENCE BENCH TOP GAUGE

            The Z703 UV BRC Presence Bench Top Gauge tests for UV/BRC presence in one system

            Specifications

            The Z703 works together and compliments Torus’ Z340 Coating Analyser range to provide base rim coat distribution inspection analysis and quickly identifies the application of UV base rim coat presence, indicating in split seconds a percentage coverage based on parameters set within Torus’ GaugeXplorer software. The Iive report instantly denotes if the rim coat has either been under applied or damaged.

            Torus Beverage Can Gauging

            Beverage Cans

            • UV Base Rim Coat Presence
            • UV Base Rim Coat % Coverage
            • Helps eliminate hazards from the manual abrasive copper sulphate checks typically carried out to measure rim coat
            • Significantly reduces labour time
            • Increases operator productivity
            • Overcomes human error
            • Reducing HFI (Hold for Inspection) customer complaints

            Torus Recommends

            Our Divisions

            Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

            How can we help you?

              Z307 AUTOMATIC FOOD CAN DESTRUCTIVE GAUGE

              Z307 AUTOMATIC FOOD CAN DESTRUCTIVE GAUGE

              Torus’ Z307 series defines the standard for destructive testing and inspection.

              Specifications

              The gauge features fixed-top and mid-wall probe positions for multi-positional radial measurement, with a dedicated caliper to ensure the correct top and mid-wall thickness measurement position every time.

              The Z307 Automatic Axial Load module determines the maximum axial load force that can be applied prior to container failure within a short cycle time.

              The Z306 Panel Resistance module provides detailed information about the maximum panel resistance vacuum pressure the can is able to achieve prior to failure.

               

              Torus Food Can Gauging

              Food Cans-01

              Measurement Features

              • Axial Load | Accuracy: +/- 10 N
              • Panel Resistance | Accuracy: +/- .05 PSI

               

              Technical Specification

              • Can Materials | Aluminium/Steel
              • Can Stages | Finished, Straight Walled
              • Can Finished Height Range | Typical Range: 87 – 190 mm
              • Can Outer Body Diameter | Typical Range: Ø 211 – Ø 307
              • Axial Load | Typical Range: ≤ 2000 N

               

              Gauge Features

              • Available for both straight walled and finished food cans
              • Industry standard location patterns for component neck support and to ensure parallelism between gauge tooling faces
              • Selectable crush speed
              • Z307: Multi-size capability with no change tooling
              • Z307: Short cycle times
              • Z307: Customer-specific data outputs (kgs, lbf, newtons etc)
              • Z307: High accuracy axial load technology
              • Z306: Multi-size capability with no change tooling
              • Z306: Customer-specific data outputs (psi, kpa, lbs etc)
              • Z306: High accuracy pressure sensor technology

              The Z307 Destructive Food Can Gauge comes with the following modules as standard.

              1.  Multi Lane Input Conveyor
              2. Z307 Axial Load Module
              3. Z306 Panel Resistance Module

              Torus Recommends

              Our Divisions

              Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

              How can we help you?

                Z304 AUTOMATIC FINISHED FOOD CAN INSPECTION GAUGE

                Z304 AUTOMATIC FINISHED FOOD CAN INSPECTION GAUGE

                The gauge features high-precision transducer technology, using dedicated probe contact for accurate, reliable and traceable measurement of your finished cans.

                Specifications

                An additional option is available for component rotation to enable additional radial measurement positions, giving you significantly increased measurement data allowing increased data analysis for instant process control.

                 

                Torus Food Can Gauging

                Food Cans-01

                Measurement Features

                • Flanged Can Height | Accuracy: +/- 0.010 mm
                • Finished Can Height | Accuracy: +/- 0.010 mm
                • Flange Width | Accuracy: +/- 0.010 mm
                • Bead Depth | Accuracy: +/- 0.010 mm
                • Roll Bead Diameter | Accuracy: +/- 0.010 mm
                • Roll Bead Position | Accuracy: +/- 0.025 mm
                • Bead Symmetry | Accuracy: +/- 0.025 mm

                 

                Technical Specification

                • Can Range | Typical Range: Ø 211 – Ø 307 body diameters
                • Can Materials | Aluminium/Steel
                • Can Height Range | Typical Range: 87 – 210 mm
                • Can Flange Width Range | Typical Range: 1.5 – 2.5 mm
                • Can Internal Neck Diameter Range | Typical Range: Ø 200 – Ø 209 body diameters
                • Speed and accuracy
                • Confidence in your production process
                • Modular concept to cater for future upgrades
                • Cost-effective upgrade path for additional modules to be added
                • Fully automated, removing operator bias
                • In-line ready. Ideal for wall-to-wall plants, significantly increasing throughput and data collection

                Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                1. Start with the standard Z304 Finished Food Can Back End Inspection Gauge…
                2. … add any of the below optional modules at any time.
                1.  Multi Lane Input Conveyor
                2. In-Cycle Calibration/Auto Can Rotation
                3. Finished Can Weight Module
                4. Axial Load Module
                5. Panel Resistance Module
                6. Lacquer Distribution Module (Visible/NIR)
                7. Enamel Rating Module

                Torus Recommends

                Our Divisions

                Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                How can we help you?

                  Z702 AUTOMATIC 2 PIECE BOTTLE CAN INSPECTION GAUGE

                  Z702 AUTOMATIC 2 PIECE BOTTLE CAN INSPECTION GAUGE

                  The Torus Z702 Automatic Bottle Can Inspection System has been developed to inspect all the critical dimensions of a 2 piece aluminium bottle

                  Specifications

                  Using state-of-the-art optical measurement technology, critical dimensions on the body or thread and cap areas can be obtained quickly without operator intervention.

                  Unlike other vision based technologies, a collimated light source combined with a high-resolution camera and lens generate a high-resolution image of the bottle centreline, from which precise form data is collected using Torus’ GaugeXplorer software.

                   

                  Torus Beverage Can Gauging

                   

                  Measurement Features

                  • Optical Features: Includes – Diameters, Heights, Pitch, Depth, Intersections, Angles | Accuracy: +/- 0.030 mm
                  • Contact Features: Internal Diameter and Overall Height | Accuracy:  +/- 0.030 mm

                   

                  Technical Specification

                  • System Body Diameter | Typical Range: Ø 202 – Ø 211
                  • System Bottle Height | Typical Range: 80 mm – 250 mm
                  • System Thread | Typical Range: 5 mm – 66.6 mm
                  • System Plug DIameter | Typical Range: 18 mm – 32 mm
                  • Utilises non-contact with traditional contact, flexible design
                  • Automatic ‘Find Thread Start’ capability for threaded bottles
                  • Fast cycle time
                  • No operator influence on measurement results
                  • Visual ‘Form Fit’ function

                  Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                  1. Start with the standard Z702 Automatic 2 Piece Bottle Can Inspection Gauge (3)…
                  2. … add any of the below optional modules at any time.
                  1. Multi Lane Input Conveyor
                  2. Z705 Body Maker Recognition Module
                  3. Z702 Automatic 2 Piece Bottle Can Inspection Gauge
                  4. Finished Bottle Weight Module
                  5. Axial Load Module

                  Torus Recommends

                  Our Divisions

                  Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                  How can we help you?

                    Z701 END OF LINE RECOGNITION AND SORTING VISION SYSTEM

                    Z701 END OF LINE RECOGNITION AND SORTING VISION SYSTEM

                    Torus’ Z701 Vision Sorting System provides many benefits for can makers operating a sorting line

                    Specifications

                    The Z701 Vision Sorting System has been developed specifically to meet customer end of line sorting requirements to facilitate sorting of HFI (Hold for Inspection) pallets to reduce manual work.

                     

                    Torus Beverage Can Gauging

                     

                    Measurement Features

                    • UV Base Rim Coat (BRC) Presence
                    • Visible/UV Spray Dot
                    • Visible/UV 2 & 5 Digit Dot Matrix Character Code

                     

                    Key Features

                    • High-resolution 5-megapixel camera and lens
                    • High-power, strobe, white ‘flat dome’ lights, with high-speed timing and lighting controller
                    • Optical coated, scratch resistance transfer plate
                    • Protective guarding
                    • Software and licences for colour dot recognition
                    • Software and licences for character recognition
                    • Batch information, inclusive of reject and re-palletize count and percentage
                    • Customers have the ability to sort HFI pallets by ISG or by UV Base Rim Coat presence
                    • Sorting system can check for UV Base Rim Coat (BRC) presence, visible/UV spray dot or dot matrix character code
                    • Reduce manual inspection which often leads to rejects being missed and slower sort speeds
                    • Saves operator resource
                    • Eliminates chance of reject cans reaching the customer
                    • Network compatible for remote access
                    • Pedestal can be positioned up to 10m away from the vision system, meaning customers can review image captures from the production floor

                    The Z701 integrates directly into an existing end of line sorter with minimal adjustments required. The system can be integrated into an existing or new sorter – Torus work closely with the customer’s chosen integrator to ensure a successful installation. A site survey is carried out by both parties to agree the suggested location for the integration.

                    1-01

                    The camera will be located on your existing sorting line

                    2-01

                    The Vision System can be positioned up to 10m away from the camera

                    3-01

                    The 2nd monitor can be positioned up to 10m away from the Vision System, enabling the user to measure results from elsewhere in the facility

                    Torus Recommends

                    Our Divisions

                    Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                    How can we help you?

                      Z303 AUTOMATIC UNIVERSAL (TRIMMED AND FINISHED) FOOD CAN INSPECTION GAUGE

                      Z303 AUTOMATIC UNIVERSAL (TRIMMED AND FINISHED) FOOD CAN INSPECTION GAUGE

                      The Universal Trimmed and Finished Food Can Inspection Gauge from Torus Measurement Systems defines the standard for dimensional inspection of food cans.

                      Specifications

                      The gauge features fixed-top and mid-wall probe positions for multi-positional radial measurement, with a dedicated caliper to ensure the correct top and mid-wall thickness measurement position every time.

                       

                      Torus Food Can Gauging

                      Food Cans-01

                      Measurement Features

                      Trimmed Can Features

                      • Mid Wall Thickness | 1-16 positions | Accuracy: +\- 0.001 mm
                      • Top Wall Thickness | 1-16 positions | Accuracy: +\- 0.001 mm
                      • Trimmed Can Height | 1-16 positions | Accuracy: +\- 0.010 mm
                      • Panel Depth | 1-16 positions | Accuracy: +\- 0.010 mm
                      • Countersink | 1-16 positions | Accuracy: +\- 0.025 mm

                       

                      Finished Can Features

                      • Flanged Can Height | Accuracy: +/- 0.010 mm
                      • Finished Can Height | Accuracy: +/- 0.010 mm
                      • Flange Width | Accuracy: +/- 0.010 mm
                      • Bead Depth | Accuracy: +/- 0.010 mm
                      • Roll Bead Diameter | Accuracy: +/- 0.010 mm
                      • Roll Bead Position | Accuracy: +/- 0.025 mm
                      • Bead Symmetry | Accuracy: +/- 0.025 mm
                      • Panel Resist | Accuracy: +/- 0.5 PSI

                       

                       

                      Technical Specification

                      Trimmed Can Capabilities

                      • Can Range | Typical Range: Ø 211 – Ø 307 body diameters
                      • Can Materials | Aluminium/Steel
                      • Can Height Range | Typical Range: 87 – 210 mm
                      • Can Dome Depth Range | Typical Range: 9 – 13 mm
                      • Can Wall Thickness Range | Typical Range: 0 – 1 mm
                      • Can Body Diameter Range | Typical Range: Ø 202 – Ø 307 body diameters

                       

                      Finished Can Capabilities

                      • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
                      • Can Materials | Aluminium/Steel
                      • Can Height Range | Typical Range: 87 – 210 mm
                      • Can Flange Width Range | Typical Range: 1.5 – 2.5 mm
                      • Can Internal Neck Diameter Range | Typical Range: Ø 200 – Ø 209 body diameters
                      • Speed and accuracy
                      • Confidence in your production process
                      • Modular concept to cater for future upgrades
                      • Cost-effective upgrade path for additional modules to be added
                      • Fully automated, removing operator bias
                      • Trimmed and finished can inspection in one cabinet saves operator time, resource and space

                      Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                      1. Start with the standard Z303 Trimmed Food Can Gauge (2) and the Z304 Finished Food Can Gauge (3)
                      2. … add any of the below optional modules at any time.
                      1.  Multi Lane Input Conveyor
                      2. Additional Options
                      3. In Cycle Calibration/Auto Can Rotation
                      4. Trimmed and Finished Can Weight Module
                      5. Axial Load Module
                      6. Panel Resistance Module
                      7. Lacquer Distribution Module (Visible/NIR)
                      8. Enamel Rating Module

                      Torus Recommends

                      Our Divisions

                      Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                      How can we help you?

                        Z346 MANUAL COLOUR BENCH TOP INSPECTION GAUGE (POWERED BY X-RITE®)

                        Z346 MANUAL COLOUR BENCH TOP INSPECTION GAUGE (POWERED BY X-RITE®)

                        Specifications

                        The Z346 is capable of inspecting 202-300 body diameter, straight walled and finished cans with minimal change parts. Providing direct correlation to Torus’ Z345 Automatic Colour Inspection System, the Z346 boasts an easy to use platform for the inspection of multiple decorations, giving you direct data transfer into your chosen SPC package.

                         

                        Torus Beverage Can Gauging

                         

                        Measurement Features

                        • L*Value: Light-Dark
                        • a*Value: Green (-a) – Red (+a)
                        • b*Value: Blue (-b) – Yellow (+b)
                        • c Value: Chromo / Saturation
                        • h Value: Hue
                        • Delta E: Change in total colour from nominal reference
                        • DeltaEcmc: Change in total colour in accordance with cmc tolerancing from nominal reference

                         

                        Technical Specification

                        • Can Body Diameter Range | Typical Range: Ø 202 – Ø 300 body diameters
                        • Trimmed Height Range | Typical Range: From 85 mm – 250 mm
                        • Straight Walled and Finished Can compatible
                        • Quantifiable colour measurement
                        • Delivers fast, reliable, accurate colour inspection of the decorated aluminium or steel beverage can
                        • Provides complete L*, a*, b*, Cmc, E2000 and E94 data for full traceability
                        • Early warning limits meaning decorators can be adjusted before colours go out of tolerance

                        Torus Recommends

                        Our Divisions

                        Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                        How can we help you?

                          Z345 AUTOMATIC COLOUR INSPECTION GAUGE (POWERED BY X-RITE®)

                          Z345 AUTOMATIC COLOUR INSPECTION GAUGE (POWERED BY X-RITE®)

                          Torus’ Z345 is the world’s first Automatic Colour Inspection System powered by X-Rite®. Providing true quantitative colour measurement for aluminium and steel beverage cans in an automatic system.

                          Specifications

                          The Z345 is capable of inspecting 202-300 body diameter, straight walled and finished cans with minimal change parts. Cans may be loaded in any orientation, either on to an automatic in-feed conveyor or directly from the production line. A high-resolution colour scan camera reads and ‘unwraps’ the label and aligns it to a master image. The can is then accurately presented to the Ci64 for inspection at pre-defined, user selected locations with unmatched positional repeatability.

                           

                           

                          Torus Beverage Can Gauging

                           

                          Measurement Features

                          • L*Value: Light-Dark
                          • a*Value: Green (-a) – Red (+a)
                          • b*Value: Blue (-b) – Yellow (+b)
                          • c Value: Chromo / Saturation
                          • h Value: Hue
                          • Delta E: Change in total colour from nominal reference
                          • DeltaEcmc: Change in total colour in accordance with cmc tolerancing from nominal reference

                           

                          Technical Specification

                          • Can Body Diameter Range | Typical Range: Ø 202 – Ø 300
                          • Trimmed Height Range | Typical Range: From 85 mm – 250 mm
                          • Straight Walled and Finished Can compatible
                          • Automatic X-Rite® Ci64 calibration and qualification
                          • Quantifiable colour measurement
                          • Overcomes human error
                          • Significantly reduces labour time
                          • Delivers fast, reliable, accurate colour inspection of the decorated aluminium or steel beverage can
                          • Provides complete L*, a*, b*, Cmc, E2000 and E94 data for full traceability
                          • Early warning limits meaning decorators can be adjusted before colours go out of tolerance

                          Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                          1. Start with the standard Z345 Colour Inspection Gauge…
                          2. …add any of the optional modules/upgrades detailed below at any time.
                          1.  Multi Lane Input Conveyor
                          2. Barcode Verification System – Features outlined on download

                          Torus Recommends

                          Our Divisions

                          Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                          How can we help you?

                            Z341 BENCH TOP BEVERAGE CAN COATING ANALYSER

                            Z341 BENCH TOP BEVERAGE CAN COATING ANALYSER

                            The Z341 Manual Coating Analyser has been developed to give fast and accurate measurement of the internal lacquer, sprayed during today’s 2 piece can manufacturing process

                            Specifications

                            By cutting the can to give suitable access, the dome area of the can is able to be checked by the system.

                            No “lacquer panels” are required for calibration and measurement data can be exported via on board USB or LAN ports to your factory data acquisition systems where required.

                             

                            Torus Beverage Can Gauging

                             

                            Measurement Features

                            • Internal Lacquer | Accuracy: +/- 0.2 µm | Capability: 0.4 µm
                            • Over Varnish | Accuracy: +/- 0.2 µm | Capability: 0.4 µm

                             

                            Technical Specification

                            • Body Diameter | Typical Range: <35 mm ∅

                             

                            Gauge Features

                            • Dual system equipped with two spectrometers
                            • Visible light and Near Infrared (NIR) light, enables the OV/over ink inspection
                            • Simple, manual positioning by the operator ensure side wall measurements are immediately displayed on the embedded mini touch screen PC
                            • Cans from (202) – (307) body diameter can be accommodated by the systems “scissor” action location fingers, operated at the push of a button
                            • “Non-contact” means no wear parts, and the use of a non-contact “white light spectroscopy” technique guarantees unprecedented performance

                            Torus Recommends

                            Our Divisions

                            Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                            How can we help you?

                              Z340 SEMI-AUTOMATIC BENCH TOP BEVERAGE CAN COATING ANALYSER

                              Z340 SEMI-AUTOMATIC BENCH TOP BEVERAGE CAN COATING ANALYSER

                              The Z340 Semi-Automatic Bench Top Coating Analyser has been developed to give detailed distribution analysis of the internal and external lacquer on a beverage can


                              Specifications

                              The system utilises state-of-the-art non-contact spectroscopy techniques and is suitable for both aluminium and steel can inspection.

                               

                              Torus Beverage Can Gauging

                               

                              Measurement Features

                              • Internal Lacquer | Accuracy: +/- 0.2 µm | Capability: 0.4 µm
                              • External Lacquer | Accuracy: +/- 0.2 µm | Capability: 0.4 µm
                              • Rim Coat Lacquer | Accuracy: +/- 0.4 µm | Capability: 0.8 µm

                               

                              Technical Specification

                              • Beverage Can Materials | Aluminium
                              • Can Stages | Trimmed, Finished, Reformed
                              • Outer Body Diameter | Typical Range: Ø 202 – Ø 211
                              • Trimmed Can Height | Typical Range:  90.00 – 190.00
                              • Finished Can Height | Typical Range:  90.00 – 190.00

                               

                              Gauge Features

                              • External Varnish Thickness / Weight / OV (Over Ink)
                              • Rim Coat Lacquer Thickness / Weight
                              • Reverse Wall Inspection
                              • Dual system equipped with two spectrometers – Visible Light and Near Infrared (NIR) light, enables the OV/over ink inspection
                              • Brand-new fibre set up creating a smaller spot size to optimise measurement of rim coat and reverse wall, both with dedicated tooling to enable precise location of measurement positions on both features
                              • Enables monitoring and control of the lacquer distribution
                              • Absolute, not inferred, lacquer thickness measurement
                              • High positional accuracy, ensuring true location of measurement points
                              • Multi-size capability so no need for change tooling
                              • Traceable measurements to NIST standards

                              Start with the standard  Z340 Semi-Automatic Bench Top Beverage Can Coating Analyser…

                              … add any of the below detailed optional modules at any time

                              2
                              3
                              1.  Reverse Wall Lacquer Distribution (Manual Loaded Tooling
                              2. Base Rim Coat (BRC) Lacquer Distribution

                              Torus Recommends

                              Our Divisions

                              Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                              How can we help you?

                                Z302 AUTOMATIC FINISHED CAN INSPECTION GAUGE

                                Z302 AUTOMATIC FINISHED CAN INSPECTION GAUGE

                                The Z302 Finished Can Back End Inspection Gauge features high-precision transducer technology, using dedicated probe contact for accurate, reliable and traceable measurement of your finished cans 24/7.

                                Specifications

                                An additional option is available for component rotation to enable additional radial measurement positions, giving you significantly increased measurement data allowing increased data analysis for instant process control.

                                 

                                Torus Beverage Can Gauging

                                 

                                Measurement Features

                                • Finished Can Height | 3 positions | Accuracy: +\- 0.010 mm
                                • Flange Width | 4 positions | Accuracy: +\- 0.010 mm
                                • Internal Neck Diameter | 2 positions | Accuracy: +\- 0.010 mm

                                 

                                Technical Specification

                                • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
                                • Can Materials | Aluminium/Steel
                                • Can Height Range | Typical Range: 87 – 210 mm
                                • Can Flange Width Range | Typical Range: 1.5 – 2.5 mm
                                • Can Internal Neck Diameter Range | Typical Range: Ø 202 – Ø 209 neck diameter
                                • Speed and accuracy
                                • Confidence in your production process
                                • Modular concept to cater for future upgrades
                                • Cost-effective upgrade path for additional modules to be added
                                • Fully automated, removing operator bias
                                • In-line ready. Ideal for wall-to-wall plants, significantly increasing throughput and data collection

                                Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                                1. Start with the standard Z302 Finished Can Inspection Back End Gauge (3)…
                                2. … add any of the below optional modules at any time.
                                1.  Multi Lane Input Conveyor
                                2. Body Maker Recognition Module
                                3. In-Cycle Calibration/Auto Can Rotation/Reform Scanning Tooling
                                4. Axial Load Module
                                5. Dome Growth/Dome Reversal Module
                                6. Colour Inspection Module
                                7. Vision Module
                                8. Lacquer Distribution Module (Visible/NIR)
                                9. Enamel Rating Module

                                Torus Recommends

                                Our Divisions

                                Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                How can we help you?

                                  Z340 AUTOMATIC BEVERAGE CAN COATING ANALYSER

                                  Z340 AUTOMATIC BEVERAGE CAN COATING ANALYSER

                                  The Z340 Automatic Coating Analyser has been developed to give detailed distribution analysis of the internal lacquer on a beverage can

                                  Specifications

                                  The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.

                                   

                                  Torus Beverage Can Gauging

                                   

                                  Measurement Features

                                  • Internal Lacquer | Accuracy: +/- 0.2 µm | Capability: 0.4 µm
                                  • External Lacquer | Accuracy: +/- 0.2 µm | Capability: 0.4 µm
                                  • Rim Coat Lacquer | Accuracy: +/- 0.4 µm | Capability: 0.8 µm

                                   

                                  Technical Specification

                                  • Beverage Can Materials | Aluminium
                                  • Can Stages | Trimmed, Finished, Reformed
                                  • Outer Body Diameter | Typical Range: Ø 202 – Ø 300
                                  • Trimmed Can Height | Typical Range: 190.00 – 190.00
                                  • Finished Can Height | Typical Range: 90.00 – 190.00

                                   

                                  Gauge Features

                                  • Internal Lacquer Thickness / Weight
                                  • External Varnish Thickness / Weight / OV (Over Ink)
                                  • Rim Coat Lacquer Thickness / Weight
                                  • Reverse Wall Inspection
                                  • Dual system equipped with two spectrometers – Visible Light and Near Infrared (NIR) Light, enables the OV / over ink inspection
                                  • Brand-new fibre set up creating a smaller spot size to optimise measurement of rim coat and reverse wall, both with dedicated tooling to enable precise location of measuring positions on both features
                                  • Enables monitoring and control of the lacquer distribution
                                  • Absolute, not inferred, lacquer thickness measurement
                                  • High positional accuracy, ensuring true location of measurement points
                                  • Multi-size capability so no need for change tooling
                                  • Traceable measurements to NIST standards

                                  Customise your Gauge

                                  Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                                  1. Start with the standard Z340 Automatic Beverage Can Coating Analyser…
                                  2. … add any of the below optional modules at any time.
                                  1.  Multi Lane Input Conveyor
                                  2. Vision Module
                                  3. Reverse Wall Lacquer Distribution (Manual Loaded Tooling)
                                  4. Base Rim Coat (BRC) Lacquer Distribution

                                  Torus Recommends

                                  Our Divisions

                                  Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                  How can we help you?

                                    Z339 MANUAL BACK END FINISHED GAUGE

                                    Z339 MANUAL BACK END FINISHED GAUGE

                                    The gauge is designed to ensure correlation with the Z302 series inspection system by utilising common measurement principles and instrumentation

                                    Specifications

                                    Each component is manually loaded by the operator and orientated to the required position for measurement. All features are simultaneously checked at each position, allowing a typical can inspection in under 30 seconds.

                                     

                                    Torus Beverage Can Gauging

                                     

                                    Measurement Features

                                    • Finished Can Height | Accuracy: +/- 0.010 mm
                                    • Flange Width | Accuracy:  +/- 0.010 mm
                                    • Internal Neck Diameter | Accuracy:  +/- 0.010 mm

                                     

                                    Technical Specification

                                    • Can Materials | Aluminium
                                    • Can Stages | Finished
                                    • Can Height Range | Typical Range: 88.4 – 188 mm
                                    • Can Flange Width | Typical Range: 2 – 2.2 mm
                                    • Can Outside Body Diameter | Typical Range: Ø 202 – Ø 211
                                    • Can Internal Neck Diameter | Typical Range: Ø 200 – Ø 206
                                    • Automatic location tooling for 200 and 202 neck diameter
                                    • Can be used as a back-up system for automatic gauging if required
                                    • No change tooling for multiple diameters
                                    • Small bench top design making the gauge transportable and easy to move from the lab to the shop floor
                                    • Cost effective alternative to Torus’ Z302 Automatic Finished Can Inspection Gauge

                                    Torus Recommends

                                    Our Divisions

                                    Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                    How can we help you?

                                      Z339 BENCH TOP REFORM SCANNER

                                      Z339 BENCH TOP REFORM SCANNER

                                      Designed specifically for 2 piece can manufacturers who “reform” their cans, this small inspection gauge gives critical measurement information on the setup of each head of your reformer

                                      Specifications

                                      The scanner utilises proven contact measurement technology to scan the form of the reformed profile and incorporates a entering check to accurately locate Ø 202 – Ø 300 body cans.

                                       

                                      Torus Beverage Can Gauging

                                       

                                      Measurement Features

                                      • Reform Diameter | Accuracy: +/- 0.010 mm
                                      • Internal Reform Diameter | Accuracy: +/- 0.010 mm
                                      • Internal Reform Height | Accuracy: +/- 0.030 mm
                                      • Reformed Dome Depth | Accuracy: +/- 0.010 mm

                                       

                                      Technical Specification

                                      • Can Materials | Aluminium
                                      • Can Stages | Finished, Reformed
                                      • Can Finished Dome Depth Range | Typical Range: 9 – 13 mm
                                      • Can Internal Reform Diameter | Typical Range: Ø 43.8 mm – Ø 54.0 mm
                                      • Can Internal Reform Height | Typical Range: 0 – 4 mm
                                      • Can Internal Dome Diameter | Typical Range: Ø 43.8 mm – Ø 54.0 mm
                                      • Important traceability can be tagged to ensure easy analysis and comparison to other key performance tests, such as Dome Reversal Performance
                                      • Correlates directly with the Torus Z302 Back End Gauge with reform scanning tooling
                                      • Provides accurate reform profile measurement to allow for monitoring tool wear and adjustment within the can reforming process
                                      • Multi-size capability with no change parts

                                      Torus Recommends

                                      Our Divisions

                                      Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                      How can we help you?

                                        Z313 AUTOMATIC BEVERAGE CAN ENAMEL RATING GAUGE

                                        Z313 AUTOMATIC BEVERAGE CAN ENAMEL RATING GAUGE

                                        The Z313 Series Enamel Rater can be specified for conveyor loaded (automatic) or fully line fed (in-line) operation

                                        Specifications

                                        The Z313 Enamel Rater measures the lacquer integrity of metal cans, with a typical throughput speed of 3 cans per minute.

                                        The system can be specified with Torus’ optional LSM/ISG Recognition Camera Module, ensuring SPC data output is “tagged” with the relevant traceability for effective remedial actions.

                                         

                                        Torus Beverage Can Gauging

                                         

                                        Measurement Features

                                        Standard

                                        • Enamel Rating (mA) 0 – 100 mA | Accuracy: +/- 01 mA | R&R: 0.2 mA
                                        • Enamel Rating (mA) 100 mA + | Accuracy: +/- 0.5 mA | R&R: +\- 1.0 mA
                                        • Ink Spray Gun Colour | Typical Read Rate: >95%

                                         

                                        Measurement Features

                                        Hi-Res (typically for plants running steel cans)

                                        • Enamel Rating (mA) 0 – 100 mA | Accuracy: +/- 0.02 mA | R&R: 0.02 mA
                                        • Enamel Rating (mA) 100 mA + | Accuracy: +/- 0.1 mA | R&R: 0.2 mA

                                         

                                        Technical Specification

                                        • Can Materials | Aluminium (Hi-Res for steel)
                                        • Can Stages | Finished, Straight Walled
                                        • Can Finished Height Range | Typical Range: 90 – 205 mm
                                        • Internal Neck Diameter | Typical Range: Ø 50.00 – Ø 67.00
                                        • Ø 202 – Ø 300 body size capability and NO change parts
                                        • Conveyor loaded or in-line operation
                                        • Optional ‘internal spray gun’ recognition camera module
                                        • ‘Posi-Fill’ system for complete fill speed and level control
                                        • 3 cans per minute throughput
                                        • High-accuracy ‘rating’ system
                                        • In-cycle conductivity monitoring giving customers confidence in their mA results

                                        Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                                        1. Start with the standard Z313 Enamel Rating (Metal Exposure) Gauge (5)…
                                        2. … add any of the below optional modules at any time.
                                        1.  Multi Lane Input Conveyor
                                        2. Vision Module
                                        3. Lacquer Distribution Module (Visible/NIR)
                                        4. Blank station for future upgrades
                                        5. Enamel Rating Module

                                        Torus Recommends

                                        Our Divisions

                                        Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                        How can we help you?