Using Industry standard database platforms, SPCXplorer is suitable for single station application, through to full factory database-centric network installations.Statistical Process Control (SPC) software is essential for manufacturing wide quality monitoring.
Upgrade Existing SPC Software Systems
With our database migration tools and backward compatibility architecture, users of the previous generation Repro2000 statistical process control software can upgrade with minimal disruption to their daily operation.
Designed with the needs of shop-floor data collection in mind, SPCXplorer can be interfaced to a large variety of manual instrumentation via RS232 connectivity, or for more complex gauging systems, can process bespoke ASCII data files via Ethernet.
The Reporting module ensures the data is displayed in the right format for your quality reviews, and with its simple and powerful administration functions, access to the management and configuration areas of the software is password protected for assured security.
Reliable & Professional SPC Software for Industry – SPCXplorer
Statistical Process Control software helps prevent business relative issues before they occur, via the use of data driven quality analysis. This enables you to monitor your production process by utilising visual diagrams such as Control Charts, customers have the ability to create specific control boundaries for all of their process monitoring needs. SPCXplorer detects manufacturing issues before they occur.
Using statistical process control software and knowing how efficient your processes are running, helps give the operators valuable information on whether to instigate or adjust their manufacturing processes or whether to carry on with the current process.
Want to know more about our SPC software? Contact us today.
Our Divisions
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
How can we help you?
GXP software is fundamental to all Torus Measurement Systems gauges, providing smooth reliable gauge operation, including state of the art intuative diagnostic tools, allowing the operators and our TMS support team easy access to the gauge where ever in the world you are.
GXP software has a range of features for your specific industry requirements to help improve productivity & meet quality requirements.
Our Divisions
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
How can we help you?
The B300 Bottle Wall Thickness Gauge provides a factory calibrated solution to material thickness distribution, bottle height and base clearance measurements with unrivalled position, accuracy and repeatability. By turning the bottle upside down the confocal white light sensor can access the bottle base, eradicating historic and potentially dangerous sections weight checks. As the industry evolves a new level of quality control is becoming expected. Fast, accurate and reliable data can be generated and sent to the network without any operator intervention.
Torus’ Semi-Automatic Thickness Inspection Gauge has been developed to provide a traceable measurement solution for material thickness distribution, bottle height and base clearance measurement. Using state-of-the-art white light technology for rapid non-contact reliable inspection, the system takes advantage of a self-teach profile scan function, for quick part program creation.
Quick change location tooling provides the capability for the system to measure a full range of components, from small vials to large containers, future production proofing the machine as customer requirements and bottle portfolios develop. Bottles are held neck down, allowing the measurement sensor to access the bottle base, eradicating historic and potentially dangerous section weight checks.
Automatic body routines within the inspection module remove the requirement for precise orientation loading into the system, with the measurement sensor completing alignment using part features such a petals or major axis edges.
Torus
Quick intuitive measurement position programming, powered through Torus’ GaugeXplorer software, enables the user to quickly add multiple measurement points with complete flexibility or at fixed height positions from base or sealing surface.
Measurement Features
Technical Specification
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
Torus’ TQ-Lab is a unique, total quality testing station for plastic packaging such as plastic bottles and jars, typically used for soft drinks, health supplements, cosmetics, and domestic cleaning products. Plastics packaging requires precision measurement of aspects such as material thickness, outer body and neck physical dimensions, neck diameter and volume as well as load testing for crushing and pressure. The TQ-Lab can undertake all the necessary tests on both empty and filled plastic containers or preforms in a single system. The multi-module concept improves accuracy and repeatability, reduces time and labour costs and saves on floor space in production environments. Once batches of plastic containers are placed onto the turnaround conveyor, the operator simply selects the relevant program and walks away.
The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.
Technical Specification
Measurement Features
Choose from between 2 and 4 measurement modules to customise your TQ Lab:
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
Choose from a range of conveyor options, and finally choose your modules (a minimum of a 2 station configuration through to a maximum of 4).
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
Torus’ new Internal Diameter Gauge for plastic containers and preforms offers non-contact internal diameter measurements in a single operation with industry leading measurement range.
The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.
Reporting options such as standard CSV or Statistical Process Control (SPC)
Certification to UKAS standards.
Measurement Features
Technical Specification
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
The B304 Top Load, Volume and Weight Gauge provides the worlds first in-line combination test for measuring vertical strength and capacity. Data can be presented numerically and graphically, creating a Max Load Vs Deflection signature as the ‘live’ bottle force is measured. A traceable batch setup function is provided for further blow moulder to cavity analysis. The test specifics adhere to ASTM D2659 Standards and offer selectable units of Force, adjustable compression speeds with a simple windows based programmable user interface.
The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.
The latest update for the B304 introduces a side load horizontal test function, for both filled and empty containers, providing critical compression information.
Reporting options such as a standard CSV or Statistical Process Control (SPC)
Traceable to UKAS Standards.
Measurement Features
Technical Specification
Volume Inspection Options
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
The B303 Semi-Automatic Bottle Burst Gauge has been developed to verify production containers meet the minimum pressure requirements.
The systems monitors expansion volumes and yield points to provide important information regarding the stability of the bottle.
Quick-change tooling provides the capability to cover a wide range of industry neck finishes, future production proofing the machine as customer requirements and portfolios develop. With an expansion volume of up to 2400ml, the system covers small vials to large water keg containers.
The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.
The system has the option of being mains water supplied or recirculating from a local water tank, reducing running costs and therefore cost of ownership.
Reporting options such as standard CSV or Statistical Process Control (SPC).
Traceable to UKAS standards.
Measurement Features
Technical Specification
Pressure and Expansion Options
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
The 6-axis Torus TBT Gauge provides the ability to measure base & wall thickness with dimensional measurements in a single operation. This gauge has been designed with extended range to deal with the latest industry needs encompassing the scope to measure containers, jars and preforms as standard. Self centralising tooling delivers fast and repeatable container location, increasing throughput whilst achieving industry leading results. The latest confocal white light and optical technologies allow for unrivaled, non-contact measurements creating a new standard for plastic packaging quality control.
The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.
Reporting options such as standard CSV or Statistical Process Control (SPC).
Traceable to UKAS standards.
Measurement Features
Technical Specification
Thickness Sensor Options
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
The B301 Semi-Automatic Optical Inspection Gauge has been developed to provide a fast, non-contact, traceable measurement solution for neck finish and body dimensions.
Using state-of-the-art optical telecentric lens technology, the system takes advantage of a self-teach profile function for part program generation.
Interchangeable location tooling provides the capability to perform dimensional inspection on a wide range of industry standard neck type finishes.
Automatic thread start alignment used to offer unmatched measurement repeatability and consistency from part-to-part measurement.
Reporting options as standard CSV or Statistical Process Control (SPC)
Traceability and Certification to UKAS Standards
Measurement Features
Technical Specification
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
The B300 Manual Thickness Inspection Gauge has been developed to provide a simple solution to single sided thickness measurement on plastic components
Using state-of-the-art optical white light technology for rapid, non-contact reliable inspection, the system takes advantage of a live and continuous measurement mode enabling quick thickness checks without the requirement for batch setup. The system has been integrated into a small bench top footprint, allowing for ease of transportation around production facilities within a suitable transportation or flight case.
Reporting options as standard CSV or Statistical Process Control (SPC).
Traceability and Certification to UKAS Standards.
Measurement Features
Technical Specification
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
The Beverage Can Master supplied with your gauge is extremely important for the reliability of your measurement results.
As the original equipment manufacturer Torus Measurement Systems recommends that your Master is re-calibrated annually to continually assess for wear, damage and integrity. This ensures your product quality is never compromised.
Torus are a leading manufacturer in gauging systems for the packaging industry worldwide, with the expertise to understand the functionality and critical features of your master.
Torus Measurement Systems Master Calibration Service offers:
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
Using state-of-the-art optical measurement technology, critical dimensions on the body or thread and cap areas can be obtained quickly without operator intervention.
Unlike other vision based technologies, a collimated light source combined with a high-resolution camera and lens generate a high-resolution image of the bottle centreline, from which precise form data is collected using Torus’ GaugeXplorer software.
Torus Beverage Can Gauging
Measurement Features
Technical Specification
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
The Z341 Manual Coating Analyser has been developed to give fast and accurate measurement of the internal lacquer, sprayed during today’s 2 piece can manufacturing process
By cutting the can to give suitable access, the dome area of the can is able to be checked by the system.
No “lacquer panels” are required for calibration and measurement data can be exported via on board USB or LAN ports to your factory data acquisition systems where required.
Torus Beverage Can Gauging
Measurement Features
Technical Specification
Gauge Features
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
The Z340 Semi-Automatic Bench Top Coating Analyser has been developed to give detailed distribution analysis of the internal and external lacquer on a beverage can
The system utilises state-of-the-art non-contact spectroscopy techniques and is suitable for both aluminium and steel can inspection.
Torus Beverage Can Gauging
Measurement Features
Technical Specification
Gauge Features
Start with the standard Z340 Semi-Automatic Bench Top Beverage Can Coating Analyser…
… add any of the below detailed optional modules at any time
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
The Z340 Automatic Coating Analyser has been developed to give detailed distribution analysis of the internal lacquer on a beverage can
The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.
Torus Beverage Can Gauging
Measurement Features
Technical Specification
Gauge Features
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
The Z314 Semi-Automatic Wall Thickness Analyser defines the standard for dimensional inspection
The Z314 measures cups and straight walled cans’ wall thickness. Utilising a single point wall thickness transducer based on industry standard Torus Z301 Front End Gauge.
The Z314 Wall Thickness Analyser ensures accurate wall thickness inspection of cups, straight walled cans or 2pc bottle cans with no need for tooling changeover.
Torus Beverage Can Gauging
Measurement Features
Technical Specification
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
The Z313 Series Enamel Rater can be specified for conveyor loaded (automatic) or fully line fed (in-line) operation
The Z313 Enamel Rater measures the lacquer integrity of metal cans, with a typical throughput speed of 3 cans per minute.
The system can be specified with Torus’ optional LSM/ISG Recognition Camera Module, ensuring SPC data output is “tagged” with the relevant traceability for effective remedial actions.
Torus Beverage Can Gauging
Measurement Features
Standard
Measurement Features
Hi-Res (typically for plants running steel cans)
Technical Specification
Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
The Z312 Vision Module tests for all industry standard ISG recognition, including UV/BRC presence in one system.
The Z312 Vision Module quickly identifies the application of UV base rim coat presence, indicating in split seconds a percentage coverage based on parameters set within Torus’ GaugeXplorer software. The live report instantly denotes if the rim coat has either been under applied or damaged.
Designed with flexibility in mind the Z312 module can be integrated into any new or existing Torus gauge, or alternatively supplied as a standalone system. The flexible module boasts multi size capability with no change parts allowing the system to be located anywhere on the shop floor.
Torus Beverage Can Gauging
Gauge Features
UV Base Rim Coat Presence (BRC)
• Visible Spray Dot
• UV Spray Dot
• 2 & 5 Digit Dot Matrix Character Code (Visible/UV)
The Z312 works together with and complements Torus’ Z340 Coating Analyser to provide Base Rim Coat Distribution Analysis, aimed to show operators how the BRC is distributed and thus showing up any potential areas to save resource.
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
The Z307 Axial Load Gauge determines the maximum axial load force which can be applied prior to container failure, within a short cycle time.
The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.
Torus Beverage Can Gauging
Measurement Features
Axial Load – The maximum force at which the container fails/collapses | Accuracy: +/- 10 N
Technical Specification
Gauge Features
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
Torus’ Z307 series defines the standard for destructive testing and inspection
The Z307 Automatic Axial Load module determines the maximum axial load force that can be applied prior to container failure, within a short cycle time.
The Z308 Dome Growth/Dome Reversal module provides detailed information about the overall change in length of the can when pressure is applied and subsequently removed. The system has programmable internal pressure capability to meet each customer’s exact needs for dome growth. After dome growth, the can sample can be reversed to find the maximum pressure the sample is able to withstand before failure (dome reversal)
Torus Beverage Can Gauging
Measurement Features
Technical Specification
Gauge Features
Option 1: Standard Setup
Z308 Option:
Interchangeable Jaws
Option 2: Dedicated Body Diameters
For dedicated body diameter product lines, the Torus modular concept is able to cover Ø 202 – Ø 307 body diameters (up to but not limited to) with a dedicated module for each with no change parts.
Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.
