Z403 AUTOMATIC COMPOUND WEIGHT AND PLACEMENT GAUGE
The Z403 Compound Weight & Placement Gauge has been designed to reduce the significant labour time associated with manual Compound Weight and Placement checks, whilst also reducing the risk of human error in this manually labour intensive process.
By adopting a similar strategy to the existing manual process, Torus have incorporated state of the art printing technology to label each shell with specific information related to the module, liner, sample, date and time.
Key Features
Measurement Features
Feature
Accuracy
Repeatability
Compound Weight
+/- 0.4 mg
10 mg
Pre-lined Weight
Taken from post-lined weight to give compound weight
Post-lined Weight
Pre-lined weight taken from this to give compound weight
Average Cut Edge Distance (360º)
+/- 0.05 mm
+\- 0.1 mm
Average High on Shoulder (360º)
+/- 0.05 mm
+\- 0.1 mm
Average Compound Bandwidth (360º)
+/- 0.05 mm
+/- 0.1 mm
Technical Specification
Capabilities
Typical Range
Shell Materials
Aluminium
Component Stages
Shells
Shell Diameter Range
Ø 200 - Ø 209
Benefits to your Business
Option of 1-5 stations for up to 1-5 sizes/types at one time with no change parts
Significantly reduces labour time
Reduces the risk of human error
Compound weight and placement together in one process
Barcode label printing and verification on any colour shells
A "dimple" detection station is included to identify liner gun 1, giving further detailed traceability for SPC data analysis
The Process
1. Compound Weight
After the shells have been passed through the “lining” process, the operator will bake the ends in the usual manner and return them to the gauge. Each shell will be automatically identified and weighed again. The barcode verification feature ensures the risk of “mixing” or manual data entry errors are completely removed from the process, and the compound weight will be automatically calculated and displayed for the operator for each shell.
2. Compound Placement
After compound weight compound placement can also be checked. This is done by up to 5 optional “uncurling” presses within the gauge, for plants producing different shell diameters and types.
3. Uncurling
Once “uncurled” the shells are inspected by up to 5 high resolution cameras as they are rotated through 360 degrees.
Detailed information on the cut edge distance and HOS (high on shoulder) is provided around the complete shell circumference.
Videos & Downloads
Torus Z403 Automatic Compound Weight and Placement Gauge
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