Z403 AUTOMATIC BEVERAGE SHELL COMPOUND WEIGHT AND PLACEMENT GAUGE
Z403 AUTOMATIC BEVERAGE SHELL COMPOUND WEIGHT AND PLACEMENT GAUGE

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Z403 AUTOMATIC BEVERAGE SHELL COMPOUND WEIGHT AND PLACEMENT GAUGE

Z403 AUTOMATIC BEVERAGE SHELL COMPOUND WEIGHT AND PLACEMENT GAUGE

The Z403 Compound Weight and Placement Gauge has been designed to reduce the significant labour time associated with manual Compound Weight and Placement checks, whilst also reducing the risk of human error in this manually labour intensive process.

Specifications

By adopting a similar strategy to the existing manual process, Torus have incorporated state of the art printing technology to label each shell with specific information related to the module, liner, sample, date and time.

 

Torus Shells and Ends

Beverage Shells and Ends

 

Measurement Features

  • Compound Weight | Accuracy: +/- 0.4 mg | Repeatability: 1.0 mg
  • Pre-lined Weight | Taken from post-lined weight to give compound weight
  • Post-lined Weight | Pre-lined weight taken from this to give compound weight
  • Average Cut Edge Distance (360º) | Accuracy: +/- 0.05 mm | Repeatability: +\- 0.1 mm
  • Average High on Shoulder (360º) | Accuracy: +/- 0.05 mm | Repeatability: +\- 0.1 mm
  • Average Compound Bandwidth (360º) | Accuracy: +/- 0.05 mm | Repeatability: +/- 0.1 mm

 

Technical Specification

  • Shell Materials | Aluminium
  • Component Stages | Shells
  • Shell Diameter Range | Typical Range: Ø 200 – Ø 209
  • Option of 1-5 stations for up to 1-5 sizes/types at one time with no change parts
  • Significantly reduces labour time
  • Reduces the risk of human error
  • Compound weight and placement together in one process
  • Barcode label printing and verification on any colour shells
  • A “dimple” detection station is included to identify liner gun 1, giving further detailed traceability for SPC data analysis

1. Compound Weight

After the shells have been passed through the “lining” process, the operator will bake the ends in the usual manner and return them to the gauge. Each shell will be automatically identified and weighed again. The barcode verification feature ensures the risk of “mixing” or manual data entry errors are completely removed from the process, and the compound weight will be automatically calculated and displayed for the operator for each shell.

2. Compound Placement

After compound weight compound placement can also be checked. This is done by up to 5 optional “uncurling” presses within the gauge, for plants producing different shell diameters and types.

3. Uncurling

Once “uncurled” the shells are inspected by up to 5 high resolution cameras as they are rotated through 360 degrees.

Detailed information on the cut edge distance and HOS (high on shoulder) is provided around the complete shell circumference.

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Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

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    Z401 AUTOMATIC BEVERAGE SHELL INSPECTION GAUGE

    Z401 AUTOMATIC BEVERAGE SHELL INSPECTION GAUGE

    The Z401 Shell Inspection System from Torus Measurement Systems defines the standard for dimensional inspection of beverage / beer can shells.

    Specifications

    Each shell to be inspected is automatically collected from a ‘stack’ and loaded into the gauging module with an integrated pick and place system. The measurement cycle is then initiated via the PC running the TMS GaugeXplorer Measurement and Machine Control software.

     

    Torus Shells and Ends

    Beverage Shells and Ends

     

    Measurement Features

    • Unit Depth | Accuracy: +\- 0.005 mm
    • Countersink | Accuracy: +\- 0.005 mm
    • Panel Depth | Accuracy: +\- 0.005 mm
    • Curl Diameter | Accuracy: +\- 0.005 mm
    • Curl Height | Accuracy: +\- 0.005 mm
    • Curl Opening* | Accuracy: +/- 0.025 mm
    • Inner Curl Diameter | Accuracy: +/- 0.025 mm
    • Average Metal Thickness | Accuracy: +/- 0.005 mm

    *Curl Opening feature not supported on CDL style shells

     

    Technical Specification

    • Shell Materials | Aluminium
    • Shell Stages | Pre-Curl, Form, Finished
    • Shell Body Diameter Range | Typical Range: Ø 200 – Ø 206
    • Fast and accurate measurement data
    • No change parts
    • Can be supplied for a single-fixed diameter of shell, or for facilities producing multiple sizes from Ø 200 – Ø 206, a fully automatic adjustable version is available
    • Operator can define which features are inspected at up to 16 selectable positions
    • Pre-curl and finished shells can be measured with no mechanical changeover
    • Hopper type handling system, one or two load/unload hopper cassettes (stack of shells up to 98mm height)

    The Torus Measurement Systems modular design construction gives complete flexibility when specifying your requirements.

    The below option Automatic Grain Alignment is available to add at anytime.

    The Grain Alignment option allows operators to gain information of where exact measurement points are taken, allowing for precise tooling adjustment to be made when required.

    Torus Recommends

    Our Divisions

    Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

    How can we help you?

      B305 AUTOMATIC PREFORM INSPECTION SYSTEM

      B305 AUTOMATIC PREFORM INSPECTION SYSTEM

      The B305 gauge is a modular system that can inspect and measure to find all of your preform defects. Each module can be selected by the customer allowing the configuration to suit your quality control needs. Dimensional measurements are calibrated automatically and can be traced to UKAS standards giving the user a full shot quality overview in approximately 15 minutes.

      Specifications

      A full range of modular inspection station options, enables the customer to identify the inspection requirements and configure a system to suit the needs of the production facility. 

       

      Automatic thread start alignment provides unrivalled ‘absolute’ dimensional measurement system performance, for both Neck and Body features, traceable and certified to UKAS Standards. 

       

      Using state-of-the-art optical technology and illumination the system can provide a wide variety of defect analysis for features such as Gate and Seal, Body Defects and Plastic Flow. 

       

      The UV and Colour Inspection quickly provides checks on UV transmission rates and Colour data against customer preform specification.

       

      The loading bowl feeder, enables the operator to load full shots of preforms, with traceable measurement results provided by the Cavity Identification Module.

      Technical Specification

      • Material Types | PET, PP, TRITAN, PEF
      • Component Colours | Opaque and Clear
      • Component Neck FinishThread, Continuous thread, Split thread, PCI, SP, ROPP, Snap, Clinch
      • Component Height Range | 60.00 – 200.00 mm
      • Component Outer Body Diameter Range≤ 40 mm
      • Component Internal Neck Diameter RangeØ 16 – Ø 34 mm
      • Component Weight Range | 0-250 g
      • Component Neck Height | ≤ 35 mm
      • Live batch data and part overview screens during operation
      • High speed throughput – Cycle Times < 15 seconds per part – designed to run 24 hours a day, 7 days a week 
      • Full shot (batch) loading via quick access bowl feeder with up to 150 preforms load capacity at a time
      • Traceable measurement data without operator influence.
      • Flexible pallet system providing capability for a wide range of Preform types
      • CSV Data output and flexible formatting for input into local data handling / control systems at customers facility
      • Remote Support package, which includes automatic gauge monitoring and reporting back to Torus for proactive response
      • Automatic calibration/qualification on all gauging as standard
      • Measurements traceable and certified to UKAS/NIST Standards, with internal Torus annual calibration recall system, for continued measurement assurance
      • Link in to Husky Shotscope which gathers the current production and avoids operator errors

      Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

      1. Add any of the below modules:
      1.  Cavity Identification module
      2. Weight module
      3. Dimensional module
      4. Body Inspection module
      5. Gate and Seal module
      6. UV and Colour module
      7. Internal Diameter module
      8. Polarisation module

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      Our Divisions

      Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

      How can we help you?

        Z313 AUTOMATIC FOOD CAN ENAMEL RATING GAUGE

        Z313 AUTOMATIC FOOD CAN ENAMEL RATING GAUGE

        The Z313 Enamel Rater measures the lacquer integrity of metal food cans boasting a typical throughput speed of 3 food cans per minute, using our unique static fill, rate and extract philosophy. Read More

        Specifications

        The Z313 Enamel Rater measures the lacquer integrity of metal food cans. The gauge can be specified for conveyor loaded (automatic) or fully line fed (in-line) operation. Both systems can be specified with Torus’ optional LSM / ISG recognition camera module for colour spray dot identification, ensuring SPC data output is tagged with the relevant traceability for effective remedial actions.

        Torus Food Can Gauging

        Food Cans-01

        Measurement Features
        Features

        • Enamel Rating (mA) 0-100 mA | Accuracy: +/- 0.1 mA | R&R: 0.2 mA
        • Enamel Rating (mA) 100 mA + | Accuracy: +/- 0.5 mA | R&R: 1.0 mA

         

        Measurement Features:  Hi-Res (typically for plants running steel cans)
        Features

        • Enamel Rating (mA) 0-100 mA | Accuracy: +/- 0.02 mA | R&R: 0.02 mA
        • Enamel Rating (mA) 100 mA + | Accuracy: +/- 0.1 mA | R&R: 0.2 mA

         

        Technical Specification
        Capabilities

        • Can Materials | Aluminium (and Hi-Res for steel)
        • Can Stages | Finished, Straight Walled
        • Can Finished Height Range | Typical Range: 90 – 205 mm
        • Can Outer Body Diameter | Typical Range: Ø 211 – Ø 307
        • Ø 211 – Ø 307 body size capability and NO change parts
        • Conveyor loaded or in-line operation
        • ‘Posi-Fill’ system for complete fill speed and level control
        • Approximately 3 cans per minute throughput
        • High accuracy ‘rating’ system
        • In-cycle conductivity monitoring giving customers confidence in their mA results

        Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

        1. Start with the standard Z313 Enamel Rating (Metal Exposure) Gauge (2)…
        2. … add any of the below optional modules at any time.
        1.  Multi Lane Input Conveyor
        2. Enamel Rating Module
        3. Lacquer Distribution Module (Visible/NIR)

        Torus Recommends

        Our Divisions

        Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

        How can we help you?

          MASTER RE-CALIBRATION FOR METAL PACKAGING SYSTEMS

          MASTER RE-CALIBRATION FOR METAL PACKAGING SYSTEMS

          Ensure your product quality is never compromised by utilising Torus’ Master re-calibration service for your gauge masters.

          Specifications

          The Beverage Can Master supplied with your gauge is extremely important for the reliability of your measurement results.

           

          As the original equipment manufacturer Torus Measurement Systems recommends that your Master is re-calibrated annually to continually assess for wear, damage and integrity. This ensures your product quality is never compromised.

           

          Torus are a leading manufacturer in gauging systems for the packaging industry worldwide, with the expertise to understand the functionality and critical features of your master.

           

          Torus Measurement Systems Master Calibration Service offers:

          • ISO 17025 (UKAS approved measurement methods)
          • ISO 9001 (BSI approved Quality Management System)
          • Continual commitment to quality
          • Quick turnaround offering minimum disruption (typical 3 – 5 days)
          • Value for money
          • Annual re-call notification when your master is due for calibration (this is driven by our own bespoke software Information Management System) – this notification will be sent to your preferred contact six weeks prior to when your master is due for re-calibration.

          Torus Recommends

          Our Divisions

          Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

          How can we help you?

            Z340 AUTOMATIC FOOD CAN COATING ANALYSER

            Z340 AUTOMATIC FOOD CAN COATING ANALYSER

            The Z340 Automatic Coating Analyser has been developed to give detailed distribution analysis of the internal lacquer on a food can.

            Specifications

            The system utilises state-of-the-art non-contact spectroscopy techniques and is suitable for both aluminium and steel can inspection.

             

            Torus Food Can Gauging

            Food Cans-01

            Measurement Features
            Feature

            • Internal Lacquer | Accuracy: +/- 0.2 µm / 0.4 µm

             

            Capabilities

            • Food Can Materials | Aluminium/Steel
            • Outer Body Diameter | Typical Range: Ø 211 – Ø 307
            • Trimmed Can Height | Typical Range: 60.00 – 190.00
            • Finished Can Height | Typical Range: 60.00 – 190.00
            • Dual system equipped with two spectrometers – Visible Light and Near Infrared (NIR) light, enables both clear and opaque internal lacquers to be inspected
            • Brand-new fibre setup creating a smaller spot size to optimise positions, ensuring true location of measurement points
            • Enables monitoring and control of the lacquer distribution
            • Absolute, not inferred, lacquer thickness measurement
            • Multi-size capability – no need for change tooling
            • Traceable measurements to NIST standards

            The Z340 Automatic Food Can Coating Analyser comes with a Multi-Lane Input Conveyor as standard.

            Torus Recommends

            Our Divisions

            Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

            How can we help you?

              Z705 BODY MAKER (BM) RECOGNITION MODULE

              Z705 BODY MAKER (BM) RECOGNITION MODULE

              The Z705 Body Maker Recognition Module is the latest release to provide traceability to measurement data supporting process control within the beverage can packaging industry

              Specifications

              Designed to be integrated into all new and existing Torus gauging systems, unlike, its predecessor, the new Z705 Body Maker Module has an inbuilt turnover option, and can operate universally in conjunction with both Z301 Trimmed Can Inspection and Z302 Finished Can Inspection gauges, offering traceability on both trimmed and finished components within one measurement system.

              The Z705 Body Maker Recognition Module operates both single and double-digit Alphaneumeric Code, without any influence from the application of Body Maker underlining, vent holes or spray head traceability markings.

              Integrated with Torus’ GaugeXplorer software, the Z705 adds process traceability to components measured within additional gauging modules. With advanced through-put control, the sampling for each Body Maker can be set at a target rate, to ensure an equal distribution of measurement results.

               

              Torus Beverage Can Gauging

              Beverage Cans

              Measurement Features

              Feature

              • Body Maker Character Recognition | Accuracy:  > 95%

               

              Technical Specification

              Capabilities

              • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
              • Can Materials | Aluminium/Steel
              • Can Height Range | Typical Range: 87 – 210 mm
              • Trimmed and finished components within one Body Maker camera module (previously, limited to either trimmed or finished due to product handling restrictions)
              • Measurement data process traceability control for both trimmed and finished components
              • On-site customer training capability (previously completed remotely due to complex nature of training)
              • Torus report screens for Body Maker sampling control

               

              A multi-segment illumination source, operates simultaneously with image acquisition, rotating around an optimal search area, collecting multi-image captures throughout the range. Using latest photometric stereo post image control processing technology, a high-quality result against a pre-defined model is identified. The Body Maker Recognition result is then tagged to the component for measurement result traceability, reported in conjunction with measurement data results.

               

              An example of the Body Maker results below:

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              Our Divisions

              Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

              How can we help you?

                Z307 AUTOMATIC FOOD CAN DESTRUCTIVE GAUGE

                Z307 AUTOMATIC FOOD CAN DESTRUCTIVE GAUGE

                Torus’ Z307 series defines the standard for destructive testing and inspection.

                Specifications

                The gauge features fixed-top and mid-wall probe positions for multi-positional radial measurement, with a dedicated caliper to ensure the correct top and mid-wall thickness measurement position every time.

                The Z307 Automatic Axial Load module determines the maximum axial load force that can be applied prior to container failure within a short cycle time.

                The Z306 Panel Resistance module provides detailed information about the maximum panel resistance vacuum pressure the can is able to achieve prior to failure.

                 

                Torus Food Can Gauging

                Food Cans-01

                Measurement Features

                • Axial Load | Accuracy: +/- 10 N
                • Panel Resistance | Accuracy: +/- .05 PSI

                 

                Technical Specification

                • Can Materials | Aluminium/Steel
                • Can Stages | Finished, Straight Walled
                • Can Finished Height Range | Typical Range: 87 – 190 mm
                • Can Outer Body Diameter | Typical Range: Ø 211 – Ø 307
                • Axial Load | Typical Range: ≤ 2000 N

                 

                Gauge Features

                • Available for both straight walled and finished food cans
                • Industry standard location patterns for component neck support and to ensure parallelism between gauge tooling faces
                • Selectable crush speed
                • Z307: Multi-size capability with no change tooling
                • Z307: Short cycle times
                • Z307: Customer-specific data outputs (kgs, lbf, newtons etc)
                • Z307: High accuracy axial load technology
                • Z306: Multi-size capability with no change tooling
                • Z306: Customer-specific data outputs (psi, kpa, lbs etc)
                • Z306: High accuracy pressure sensor technology

                The Z307 Destructive Food Can Gauge comes with the following modules as standard.

                1.  Multi Lane Input Conveyor
                2. Z307 Axial Load Module
                3. Z306 Panel Resistance Module

                Torus Recommends

                Our Divisions

                Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                How can we help you?

                  Z304 AUTOMATIC FINISHED FOOD CAN INSPECTION GAUGE

                  Z304 AUTOMATIC FINISHED FOOD CAN INSPECTION GAUGE

                  The gauge features high-precision transducer technology, using dedicated probe contact for accurate, reliable and traceable measurement of your finished cans.

                  Specifications

                  An additional option is available for component rotation to enable additional radial measurement positions, giving you significantly increased measurement data allowing increased data analysis for instant process control.

                   

                  Torus Food Can Gauging

                  Food Cans-01

                  Measurement Features

                  • Flanged Can Height | Accuracy: +/- 0.010 mm
                  • Finished Can Height | Accuracy: +/- 0.010 mm
                  • Flange Width | Accuracy: +/- 0.010 mm
                  • Bead Depth | Accuracy: +/- 0.010 mm
                  • Roll Bead Diameter | Accuracy: +/- 0.010 mm
                  • Roll Bead Position | Accuracy: +/- 0.025 mm
                  • Bead Symmetry | Accuracy: +/- 0.025 mm

                   

                  Technical Specification

                  • Can Range | Typical Range: Ø 211 – Ø 307 body diameters
                  • Can Materials | Aluminium/Steel
                  • Can Height Range | Typical Range: 87 – 210 mm
                  • Can Flange Width Range | Typical Range: 1.5 – 2.5 mm
                  • Can Internal Neck Diameter Range | Typical Range: Ø 200 – Ø 209 body diameters
                  • Speed and accuracy
                  • Confidence in your production process
                  • Modular concept to cater for future upgrades
                  • Cost-effective upgrade path for additional modules to be added
                  • Fully automated, removing operator bias
                  • In-line ready. Ideal for wall-to-wall plants, significantly increasing throughput and data collection

                  Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                  1. Start with the standard Z304 Finished Food Can Back End Inspection Gauge…
                  2. … add any of the below optional modules at any time.
                  1.  Multi Lane Input Conveyor
                  2. In-Cycle Calibration/Auto Can Rotation
                  3. Finished Can Weight Module
                  4. Axial Load Module
                  5. Panel Resistance Module
                  6. Lacquer Distribution Module (Visible/NIR)
                  7. Enamel Rating Module

                  Torus Recommends

                  Our Divisions

                  Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                  How can we help you?

                    Z702 AUTOMATIC 2 PIECE BOTTLE CAN INSPECTION GAUGE

                    Z702 AUTOMATIC 2 PIECE BOTTLE CAN INSPECTION GAUGE

                    The Torus Z702 Automatic Bottle Can Inspection System has been developed to inspect all the critical dimensions of a 2 piece aluminium bottle

                    Specifications

                    Using state-of-the-art optical measurement technology, critical dimensions on the body or thread and cap areas can be obtained quickly without operator intervention.

                    Unlike other vision based technologies, a collimated light source combined with a high-resolution camera and lens generate a high-resolution image of the bottle centreline, from which precise form data is collected using Torus’ GaugeXplorer software.

                     

                    Torus Beverage Can Gauging

                     

                    Measurement Features

                    • Optical Features: Includes – Diameters, Heights, Pitch, Depth, Intersections, Angles | Accuracy: +/- 0.030 mm
                    • Contact Features: Internal Diameter and Overall Height | Accuracy:  +/- 0.030 mm

                     

                    Technical Specification

                    • System Body Diameter | Typical Range: Ø 202 – Ø 211
                    • System Bottle Height | Typical Range: 80 mm – 250 mm
                    • System Thread | Typical Range: 5 mm – 66.6 mm
                    • System Plug DIameter | Typical Range: 18 mm – 32 mm
                    • Utilises non-contact with traditional contact, flexible design
                    • Automatic ‘Find Thread Start’ capability for threaded bottles
                    • Fast cycle time
                    • No operator influence on measurement results
                    • Visual ‘Form Fit’ function

                    Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                    1. Start with the standard Z702 Automatic 2 Piece Bottle Can Inspection Gauge (3)…
                    2. … add any of the below optional modules at any time.
                    1. Multi Lane Input Conveyor
                    2. Z705 Body Maker Recognition Module
                    3. Z702 Automatic 2 Piece Bottle Can Inspection Gauge
                    4. Finished Bottle Weight Module
                    5. Axial Load Module

                    Torus Recommends

                    Our Divisions

                    Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                    How can we help you?

                      Z303 AUTOMATIC TRIMMED FOOD CAN INSPECTION GAUGE

                      Z303 AUTOMATIC TRIMMED FOOD CAN INSPECTION GAUGE

                      The gauge features fixed-top and mid-wall probe positions for multi-positional radial measurement, with a dedicated caliper to ensure the correct top and mid-wall thickness measurement position every time.

                      Specifications

                      The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.

                       

                      Torus Food Can Gauging

                      Food Cans-01

                      Measurement Features

                      • Mid Wall Thickness | 1-16 positions | Accuracy: +\- 0.001 mm
                      • Top Wall Thickness | 1-16 positions | Accuracy: +\- 0.001 mm
                      • Trimmed Can Height | 1-16 positions | Accuracy: +\- 0.010 mm
                      • Panel Depth | 1-16 positions | Accuracy: +\- 0.010 mm
                      • Countersink | 1-16 positions | Accuracy: +\- 0.025 mm

                       

                      Technical Specification

                      • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
                      • Can Materials | Aluminium/Steel
                      • Can Height Range | Typical Range: 87 – 210 mm
                      • Can Dome Depth Range | Typical Range: 9 – 13 mm
                      • Can Wall Thickness Range | Typical Range: 0 – 1 mm
                      • Can Body Diameter Range | Typical Range: Ø 202 – Ø 307 body diameters
                      • Speed and accuracy
                      • Confidence in your production process
                      • Modular concept to cater for future upgrades
                      • Cost-effective upgrade path for additional modules to be added
                      • Fully automated, removing operator bias
                      • In-line ready. Ideal for wall-to-wall plants, significantly increasing throughput and data collection

                      Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                      1. Start with the standard Z303 Trimmed Food Can Inspection Front End Gauge…
                      2. … add any of the below optional modules at any time.
                      1.  Multi Lane Input Conveyor
                      2. Additional Options
                      3. Trimmed Can Weight Module
                      4. Axial Load Module

                      Torus Recommends

                      Our Divisions

                      Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                      How can we help you?

                        Z303 AUTOMATIC UNIVERSAL (TRIMMED AND FINISHED) FOOD CAN INSPECTION GAUGE

                        Z303 AUTOMATIC UNIVERSAL (TRIMMED AND FINISHED) FOOD CAN INSPECTION GAUGE

                        The Universal Trimmed and Finished Food Can Inspection Gauge from Torus Measurement Systems defines the standard for dimensional inspection of food cans.

                        Specifications

                        The gauge features fixed-top and mid-wall probe positions for multi-positional radial measurement, with a dedicated caliper to ensure the correct top and mid-wall thickness measurement position every time.

                         

                        Torus Food Can Gauging

                        Food Cans-01

                        Measurement Features

                        Trimmed Can Features

                        • Mid Wall Thickness | 1-16 positions | Accuracy: +\- 0.001 mm
                        • Top Wall Thickness | 1-16 positions | Accuracy: +\- 0.001 mm
                        • Trimmed Can Height | 1-16 positions | Accuracy: +\- 0.010 mm
                        • Panel Depth | 1-16 positions | Accuracy: +\- 0.010 mm
                        • Countersink | 1-16 positions | Accuracy: +\- 0.025 mm

                         

                        Finished Can Features

                        • Flanged Can Height | Accuracy: +/- 0.010 mm
                        • Finished Can Height | Accuracy: +/- 0.010 mm
                        • Flange Width | Accuracy: +/- 0.010 mm
                        • Bead Depth | Accuracy: +/- 0.010 mm
                        • Roll Bead Diameter | Accuracy: +/- 0.010 mm
                        • Roll Bead Position | Accuracy: +/- 0.025 mm
                        • Bead Symmetry | Accuracy: +/- 0.025 mm
                        • Panel Resist | Accuracy: +/- 0.5 PSI

                         

                         

                        Technical Specification

                        Trimmed Can Capabilities

                        • Can Range | Typical Range: Ø 211 – Ø 307 body diameters
                        • Can Materials | Aluminium/Steel
                        • Can Height Range | Typical Range: 87 – 210 mm
                        • Can Dome Depth Range | Typical Range: 9 – 13 mm
                        • Can Wall Thickness Range | Typical Range: 0 – 1 mm
                        • Can Body Diameter Range | Typical Range: Ø 202 – Ø 307 body diameters

                         

                        Finished Can Capabilities

                        • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
                        • Can Materials | Aluminium/Steel
                        • Can Height Range | Typical Range: 87 – 210 mm
                        • Can Flange Width Range | Typical Range: 1.5 – 2.5 mm
                        • Can Internal Neck Diameter Range | Typical Range: Ø 200 – Ø 209 body diameters
                        • Speed and accuracy
                        • Confidence in your production process
                        • Modular concept to cater for future upgrades
                        • Cost-effective upgrade path for additional modules to be added
                        • Fully automated, removing operator bias
                        • Trimmed and finished can inspection in one cabinet saves operator time, resource and space

                        Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                        1. Start with the standard Z303 Trimmed Food Can Gauge (2) and the Z304 Finished Food Can Gauge (3)
                        2. … add any of the below optional modules at any time.
                        1.  Multi Lane Input Conveyor
                        2. Additional Options
                        3. In Cycle Calibration/Auto Can Rotation
                        4. Trimmed and Finished Can Weight Module
                        5. Axial Load Module
                        6. Panel Resistance Module
                        7. Lacquer Distribution Module (Visible/NIR)
                        8. Enamel Rating Module

                        Torus Recommends

                        Our Divisions

                        Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                        How can we help you?

                          Z345 AUTOMATIC COLOUR INSPECTION GAUGE (POWERED BY X-RITE®)

                          Z345 AUTOMATIC COLOUR INSPECTION GAUGE (POWERED BY X-RITE®)

                          Torus’ Z345 is the world’s first Automatic Colour Inspection System powered by X-Rite®. Providing true quantitative colour measurement for aluminium and steel beverage cans in an automatic system.

                          Specifications

                          The Z345 is capable of inspecting 202-300 body diameter, straight walled and finished cans with minimal change parts. Cans may be loaded in any orientation, either on to an automatic in-feed conveyor or directly from the production line. A high-resolution colour scan camera reads and ‘unwraps’ the label and aligns it to a master image. The can is then accurately presented to the Ci64 for inspection at pre-defined, user selected locations with unmatched positional repeatability.

                           

                           

                          Torus Beverage Can Gauging

                           

                          Measurement Features

                          • L*Value: Light-Dark
                          • a*Value: Green (-a) – Red (+a)
                          • b*Value: Blue (-b) – Yellow (+b)
                          • c Value: Chromo / Saturation
                          • h Value: Hue
                          • Delta E: Change in total colour from nominal reference
                          • DeltaEcmc: Change in total colour in accordance with cmc tolerancing from nominal reference

                           

                          Technical Specification

                          • Can Body Diameter Range | Typical Range: Ø 202 – Ø 300
                          • Trimmed Height Range | Typical Range: From 85 mm – 250 mm
                          • Straight Walled and Finished Can compatible
                          • Automatic X-Rite® Ci64 calibration and qualification
                          • Quantifiable colour measurement
                          • Overcomes human error
                          • Significantly reduces labour time
                          • Delivers fast, reliable, accurate colour inspection of the decorated aluminium or steel beverage can
                          • Provides complete L*, a*, b*, Cmc, E2000 and E94 data for full traceability
                          • Early warning limits meaning decorators can be adjusted before colours go out of tolerance

                          Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                          1. Start with the standard Z345 Colour Inspection Gauge…
                          2. …add any of the optional modules/upgrades detailed below at any time.
                          1.  Multi Lane Input Conveyor
                          2. Barcode Verification System – Features outlined on download

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                          Our Divisions

                          Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                          How can we help you?

                            Z302 AUTOMATIC FINISHED CAN INSPECTION GAUGE

                            Z302 AUTOMATIC FINISHED CAN INSPECTION GAUGE

                            The Z302 Finished Can Back End Inspection Gauge features high-precision transducer technology, using dedicated probe contact for accurate, reliable and traceable measurement of your finished cans 24/7.

                            Specifications

                            An additional option is available for component rotation to enable additional radial measurement positions, giving you significantly increased measurement data allowing increased data analysis for instant process control.

                             

                            Torus Beverage Can Gauging

                             

                            Measurement Features

                            • Finished Can Height | 3 positions | Accuracy: +\- 0.010 mm
                            • Flange Width | 4 positions | Accuracy: +\- 0.010 mm
                            • Internal Neck Diameter | 2 positions | Accuracy: +\- 0.010 mm

                             

                            Technical Specification

                            • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
                            • Can Materials | Aluminium/Steel
                            • Can Height Range | Typical Range: 87 – 210 mm
                            • Can Flange Width Range | Typical Range: 1.5 – 2.5 mm
                            • Can Internal Neck Diameter Range | Typical Range: Ø 202 – Ø 209 neck diameter
                            • Speed and accuracy
                            • Confidence in your production process
                            • Modular concept to cater for future upgrades
                            • Cost-effective upgrade path for additional modules to be added
                            • Fully automated, removing operator bias
                            • In-line ready. Ideal for wall-to-wall plants, significantly increasing throughput and data collection

                            Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                            1. Start with the standard Z302 Finished Can Inspection Back End Gauge (3)…
                            2. … add any of the below optional modules at any time.
                            1.  Multi Lane Input Conveyor
                            2. Body Maker Recognition Module
                            3. In-Cycle Calibration/Auto Can Rotation/Reform Scanning Tooling
                            4. Axial Load Module
                            5. Dome Growth/Dome Reversal Module
                            6. Colour Inspection Module
                            7. Vision Module
                            8. Lacquer Distribution Module (Visible/NIR)
                            9. Enamel Rating Module

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                            Our Divisions

                            Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                            How can we help you?

                              Z340 AUTOMATIC BEVERAGE CAN COATING ANALYSER

                              Z340 AUTOMATIC BEVERAGE CAN COATING ANALYSER

                              The Z340 Automatic Coating Analyser has been developed to give detailed distribution analysis of the internal lacquer on a beverage can

                              Specifications

                              The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.

                               

                              Torus Beverage Can Gauging

                               

                              Measurement Features

                              • Internal Lacquer | Accuracy: +/- 0.2 µm | Capability: 0.4 µm
                              • External Lacquer | Accuracy: +/- 0.2 µm | Capability: 0.4 µm
                              • Rim Coat Lacquer | Accuracy: +/- 0.4 µm | Capability: 0.8 µm

                               

                              Technical Specification

                              • Beverage Can Materials | Aluminium
                              • Can Stages | Trimmed, Finished, Reformed
                              • Outer Body Diameter | Typical Range: Ø 202 – Ø 300
                              • Trimmed Can Height | Typical Range: 190.00 – 190.00
                              • Finished Can Height | Typical Range: 90.00 – 190.00

                               

                              Gauge Features

                              • Internal Lacquer Thickness / Weight
                              • External Varnish Thickness / Weight / OV (Over Ink)
                              • Rim Coat Lacquer Thickness / Weight
                              • Reverse Wall Inspection
                              • Dual system equipped with two spectrometers – Visible Light and Near Infrared (NIR) Light, enables the OV / over ink inspection
                              • Brand-new fibre set up creating a smaller spot size to optimise measurement of rim coat and reverse wall, both with dedicated tooling to enable precise location of measuring positions on both features
                              • Enables monitoring and control of the lacquer distribution
                              • Absolute, not inferred, lacquer thickness measurement
                              • High positional accuracy, ensuring true location of measurement points
                              • Multi-size capability so no need for change tooling
                              • Traceable measurements to NIST standards

                              Customise your Gauge

                              Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                              1. Start with the standard Z340 Automatic Beverage Can Coating Analyser…
                              2. … add any of the below optional modules at any time.
                              1.  Multi Lane Input Conveyor
                              2. Vision Module
                              3. Reverse Wall Lacquer Distribution (Manual Loaded Tooling)
                              4. Base Rim Coat (BRC) Lacquer Distribution

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                              Our Divisions

                              Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                              How can we help you?

                                Z313 AUTOMATIC BEVERAGE CAN ENAMEL RATING GAUGE

                                Z313 AUTOMATIC BEVERAGE CAN ENAMEL RATING GAUGE

                                The Z313 Series Enamel Rater can be specified for conveyor loaded (automatic) or fully line fed (in-line) operation

                                Specifications

                                The Z313 Enamel Rater measures the lacquer integrity of metal cans, with a typical throughput speed of 3 cans per minute.

                                The system can be specified with Torus’ optional LSM/ISG Recognition Camera Module, ensuring SPC data output is “tagged” with the relevant traceability for effective remedial actions.

                                 

                                Torus Beverage Can Gauging

                                 

                                Measurement Features

                                Standard

                                • Enamel Rating (mA) 0 – 100 mA | Accuracy: +/- 01 mA | R&R: 0.2 mA
                                • Enamel Rating (mA) 100 mA + | Accuracy: +/- 0.5 mA | R&R: +\- 1.0 mA
                                • Ink Spray Gun Colour | Typical Read Rate: >95%

                                 

                                Measurement Features

                                Hi-Res (typically for plants running steel cans)

                                • Enamel Rating (mA) 0 – 100 mA | Accuracy: +/- 0.02 mA | R&R: 0.02 mA
                                • Enamel Rating (mA) 100 mA + | Accuracy: +/- 0.1 mA | R&R: 0.2 mA

                                 

                                Technical Specification

                                • Can Materials | Aluminium (Hi-Res for steel)
                                • Can Stages | Finished, Straight Walled
                                • Can Finished Height Range | Typical Range: 90 – 205 mm
                                • Internal Neck Diameter | Typical Range: Ø 50.00 – Ø 67.00
                                • Ø 202 – Ø 300 body size capability and NO change parts
                                • Conveyor loaded or in-line operation
                                • Optional ‘internal spray gun’ recognition camera module
                                • ‘Posi-Fill’ system for complete fill speed and level control
                                • 3 cans per minute throughput
                                • High-accuracy ‘rating’ system
                                • In-cycle conductivity monitoring giving customers confidence in their mA results

                                Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                                1. Start with the standard Z313 Enamel Rating (Metal Exposure) Gauge (5)…
                                2. … add any of the below optional modules at any time.
                                1.  Multi Lane Input Conveyor
                                2. Vision Module
                                3. Lacquer Distribution Module (Visible/NIR)
                                4. Blank station for future upgrades
                                5. Enamel Rating Module

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                                Our Divisions

                                Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                How can we help you?

                                  Z312 VISION MODULE

                                  Z312 VISION MODULE

                                  The Z312 Vision Module tests for all industry standard ISG recognition, including UV/BRC presence in one system.

                                  Specifications

                                  The Z312 Vision Module quickly identifies the application of UV base rim coat presence, indicating in split seconds a percentage coverage based on parameters set within Torus’ GaugeXplorer software. The live report instantly denotes if the rim coat has either been under applied or damaged.

                                   

                                  Designed with flexibility in mind the Z312 module can be integrated into any new or existing Torus gauge, or alternatively supplied as a standalone system. The flexible module boasts multi size capability with no change parts allowing the system to be located anywhere on the shop floor.

                                   

                                  Torus Beverage Can Gauging

                                   

                                  Gauge Features

                                  UV Base Rim Coat Presence (BRC)

                                   

                                  • Visible Spray Dot

                                  • UV Spray Dot

                                  • 2 & 5 Digit Dot Matrix Character Code (Visible/UV)

                                  UV Ink Dot & Character Recognition – Key Features:

                                  UV Base Rim Coat (BRC) – Key Features:

                                  The Z312 works together with and complements Torus’ Z340 Coating Analyser to provide Base Rim Coat Distribution Analysis, aimed to show operators how the BRC is distributed and thus showing up any potential areas to save resource.

                                  NEW
                                  • Helps eliminate hazards from the manual abrasive copper sulphate checks typically carried out to measure rim coat
                                  • Significantly reduces labour time
                                  • Increases operator productivity
                                  • Overcomes human error
                                  • Improved can mobility with can production and filling lines running at 2000+ per minute
                                  • Reducing HFI (Hold for Inspection) customer complaints

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                                  Our Divisions

                                  Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                  How can we help you?

                                    Z307 AUTOMATIC BEVERAGE CAN DESTRUCTIVE GAUGE

                                    Z307 AUTOMATIC BEVERAGE CAN DESTRUCTIVE GAUGE

                                    Torus’ Z307 series defines the standard for destructive testing and inspection

                                    Specifications

                                    The Z307 Automatic Axial Load module determines the maximum axial load force that can be applied prior to container failure, within a short cycle time.

                                    The Z308 Dome Growth/Dome Reversal module provides detailed information about the overall change in length of the can when pressure is applied and subsequently removed. The system has programmable internal pressure capability to meet each customer’s exact needs for dome growth. After dome growth, the can sample can be reversed to find the maximum pressure the sample is able to withstand before failure (dome reversal)

                                     

                                    Torus Beverage Can Gauging

                                     

                                    Measurement Features

                                    • Axial Load | Accuracy: +/- 10 N
                                    • Dome Growth | Accuracy: +/- 0.10 mm
                                    • Dome Reversal | Accuracy: +/- 0.05 bar

                                     

                                    Technical Specification

                                    • Can Materials | Aluminium
                                    • Can Stages | Finished, Straight Walled
                                    • Can Finished Height Range | Typical Range: 87 – 190 mm
                                    • Can Outer Body Diameter | Typical Range: Ø 202 – Ø 307
                                    • Internal Neck Diameter | Typical Range: Ø 200 – Ø 209
                                    • Axial Load | Typical Range: ≤ 2000 N
                                    • Dome Growth/Dome Reversal | Typical Range: ≤ 930 kPa

                                     

                                    Gauge Features

                                    • Available for both straight walled and finished beverage cans
                                    • Industry standard location patterns for component neck support Selectable crush speed
                                    • Factory set patterns to ensure parallelism between gauge tooling faces
                                    • Z307: Multi-size capability with no change tooling for both necked and straight walled can inspection
                                    • Z307: Short cycle times
                                    • Z307: Customer-specific data outputs (kgs, lbf, newtons etc)
                                    • Z307: High-accuracy axial load cell technology
                                    • Z308: Multi-size capability with no change tooling for swing line operations
                                    • Z308: Customer-specific data outputs (psi, kpa, lbs etc)
                                    • Z308: High-accuracy pressure sensor technology

                                    Option 1: Standard Setup

                                    1. Multi-Lane Input Conveyor – As standard
                                    2. Axial Load Module with Automatic Change Tooling – As standard
                                    3. Dedicated Body Diameters – As standard

                                    Z308 Option:

                                    Interchangeable Jaws

                                    Option 2: Dedicated Body Diameters

                                    1. Axial Load Module with Automatic Change Tooling – As standard
                                    2. Dedicated Body Diameters with Dedicated Modules – Optional

                                    For dedicated body diameter product lines, the Torus modular concept is able to cover Ø 202 – Ø 307 body diameters (up to but not limited to) with a dedicated module for each with no change parts.

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                                    Our Divisions

                                    Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                    How can we help you?

                                      Z301 AUTOMATIC UNIVERSAL (TRIMMED AND FINISHED) BEVERAGE CAN INSPECTION GAUGE

                                      Z301 AUTOMATIC UNIVERSAL (TRIMMED AND FINISHED) BEVERAGE CAN INSPECTION GAUGE

                                      The Z301 Universal Gauge incorporates trimmed and finished can measurement into the same system, for full component measurement.

                                      Specifications

                                      The proven contact measurement technology ensures accurate, reliable and traceable measurement 24/7.

                                       

                                      Torus Beverage Can Gauging

                                       

                                      Measurement Features
                                      Trimmed Can Features

                                       

                                      • Can Height | 1-16 positions | Accuracy: +\- 0.010 mm
                                      • Top Wall Thickness | 1-16 positions | Accuracy: +\- 0.001 mm
                                      • Upper Mid Wall Thickness | 1-16 positions | Accuracy: +\- 0.001 mm
                                      • Lower Mid Wall Thickness | 1-16 positions  | Accuracy: +\- 0.001 mm
                                      • Wall Step
                                      • Dome Depth | Single Point | Accuracy: +/- 0.010 mm

                                       

                                      Finished Can Features

                                       

                                      • Can Height | 3 positions | Accuracy: +\- 0.010 mm
                                      • Flange Width | 4 positions | Accuracy: +\- 0.010 mm
                                      • Internal Neck Diameter | 2 positions | Accuracy: +\- 0.010 mm

                                       

                                       

                                      Technical Specification
                                      Trimmed Can Capabilities

                                       

                                      • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
                                      • Can Materials | Aluminium/Steel
                                      • Can Height Range | Typical Range: 87 – 210 mm
                                      • Can Dome Depth Range | Typical Range: 9 – 13 mm
                                      • Can Wall Thickness Range | Typical Range: 0 – 1 mm
                                      • Can Body Diameter Range | Typical Range: Ø 202 – Ø 307 body diameters

                                       

                                      Finished Can Capabilities

                                       

                                      • Can Range | Typical Range: Ø 202 – Ø 307 body diameters
                                      • Can Materials | Typical Range: Aluminium/Steel
                                      • Can Height Range | Typical Range: 87 – 210 mm
                                      • Can Flange Width Range | Typical Range: 1.5 – 2.5 mm
                                      • Can Internal Neck Diameter Range | Typical Range: Ø 200 – Ø 209 body diameters
                                      • Speed and accuracy
                                      • Confidence in your production processModular concept to cater for future upgrades
                                      • Cost-effective upgrade path for additional modules to be added
                                      • Fully automated, removing operator bias
                                      • Trimmed and finished can inspection in one cabinet saves operator time, resource and space

                                      Our modular gauge setups are unique and allow you to customise your gauge as and when you require, giving you the flexibility to ensure you have a total quality solution.

                                      1. Start with the standard Z301 Trimmed Can Gauge (1) and the Z302 Finished Can Gauge (2)…
                                      2. … add any of the below optional modules at any time.
                                      1.  Multi Lane Input Conveyor
                                      2. Additional Options
                                      3. In-Cycle Calibration/Auto Can Rotation/Reform Scanning Tooling
                                      4. Vision Module
                                      5. Axial Load Module
                                      6. Dome Growth/Dome Reversal Module
                                      7. Lacquer Distribution Module (Visible/NIR)
                                      8. Colour Inspection Module
                                      9. Enamel Rating Module

                                      Torus Recommends

                                      Our Divisions

                                      Through our four key divisions we deliver a range of measurement and inspection systems, metrology services, manufacturing services and machine enclosure solutions, as well as our online store for aluminium profile components and workspace solutions.

                                      How can we help you?